Two Piece Shirt Boxes

The rigid structure and seamless fit between the lid and base make these boxes ideal for showcasing folded shirts without wrinkling. Whether used in-store or for delivery, they protect the product while enhancing visual appeal.

Materials

We use premium materials that ensure durability and elegance:

• Rigid board – classic choice for luxury shirt packaging
• Kraft paper – sustainable and sturdy with a natural feel
• Coated paperboard – ideal for high-resolution printing
• Corrugated board – for added protection during shipping

Sizes

Choose the right dimensions to complement your shirt type:

• Slim boxes for single dress shirts
• Wider boxes for bundled shirts or sets
• Extra-deep versions for shirts with accessories
• Fully custom sizes tailored to your folded product

Prints

Make your brand stand out with high-end print finishes:

• Full-color offset or digital printing
• Matte, gloss, or soft-touch lamination
• Foil stamping for brand logos
• Custom interior printing for a polished look

Add-ons

Refine the look and function with custom enhancements:

• Tissue paper wrapping and branded bands
• Die-cut windows on the lid for preview
• Embossed or debossed brand marks
• Magnetic closure or ribbon ties (optional)

Types of Boxes

We offer multiple structural styles within the two-piece design:

• Classic lid and base boxes
• Telescoping rigid boxes
• Shallow top with deep base format
• Reinforced corners for premium strength

3Ps Approach

We follow the Presentation, Preservation, and Protection model to ensure your shirts arrive in style and in perfect shape.

Presentation

The clean two-piece design and high-quality materials elevate the perceived value of your shirts right from the unboxing moment.

Preservation

Carefully sized interiors and optional tissue wrapping keep shirts folded neatly and free from creases.

Protection

Rigid board construction provides strong defense against crushing, bending, or wear during handling or shipping.

Upgrade to Premium Packaging

Take it a step further with finishes that reflect elegance:

• Linen or leatherette paper wraps
• Foil-embossed logos and decorative patterns
• Textured coatings and specialty inserts
• Custom sleeves or belly bands for added branding

Why Choose Us?

Our expertise in premium apparel packaging ensures your product is both protected and presented in the best light. We offer:

• Free design consultation and dieline templates
• Eco-conscious packaging material choices
• Low minimum order quantities
• Fast, reliable turnaround times

Get A Quote

Looking for tailored shirt packaging that speaks for your brand?To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.