Custom Tray and Sleeve Lip Balm Boxes

Designed for Slide-Out Presentation

The tray and sleeve structure offers a refined unboxing experience while holding the lip balm firmly in place. The slide-open design adds a premium feel and makes your product stand out on retail shelves or as a gift.

Materials

We use high-quality materials to ensure your box is sturdy and visually appealing. Choose rigid board for luxury packaging, coated paperboard for high-end printing, or kraft for an eco-friendly touch that reflects a natural brand ethos.

Sizes

Each tray and sleeve box is custom-made to match your lip balm’s dimensions—whether for single tubes or multi-piece sets. We ensure the tray fits snugly while the sleeve slides smoothly without friction.

Printing

Custom print your sleeve with bold logos, ingredient details, or product names using vibrant, fade-resistant inks. Choose from matte, gloss, or satin finishes to match your branding and achieve a polished, retail-ready look.

Add-ons

Enhance your box with pull tabs, thumb notches, or clear windows in the sleeve for a product preview. Interior printing, embossing, or foil stamping can be added for an upscale touch.

Types of Tray and Sleeve Lip Balm Boxes

• Single-unit tray and sleeve boxes
• Multi-compartment trays for sets
• Nested trays with printed inner walls
• Kraft-based sliding sleeve boxes
• Display-ready sleeves with branding panels

3Ps of Tray and Sleeve Lip Balm Packaging

Presentation

The slide-out action offers a memorable unboxing moment that elevates your product’s perceived value and aligns with high-end branding.

Preservation

The dual-layer design shields the lip balm from external elements like dust and moisture, helping to maintain freshness and cleanliness.

Protection

Rigid trays keep the product securely in place during transit, while the sleeve adds an additional protective barrier to minimize handling damage.

Upgrade to Elegant Functionality

Want to make your packaging more luxurious? Add features like velvet lining, embossed logos, foil edges, or magnetic locking sleeves for added elegance and durability.

Why Choose Custom Boxes Lab?

We specialize in packaging that blends beauty with strength. Our tray and sleeve lip balm boxes are tailored for impact, crafted with care, and backed by expert support from concept to delivery.

Get a Quote Today

Ready to elevate your lip balm presentation?To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.