Tray and Sleeve Lotion Boxes

The structured tray keeps your lotion stable, while the outer sleeve provides a printable surface for branding and design. Whether you opt for minimal elegance or bold artwork, this format balances aesthetics with functionality for an unforgettable first impression.

Materials

Our tray and sleeve lotion boxes are built using premium-grade materials suited for high-end skincare:

• Rigid board – offers durability and upscale presentation
• Kraft paper – eco-conscious and earthy in tone
• Coated cardstock – sleek finish with full-color printing
• Corrugated board – for added strength during transit

Sizes

We customize sizes to snugly fit your lotion bottles or sets:

• Compact trays for travel-size lotions
• Tall trays with snug sleeves for pump bottles
• Dual-compartment trays for kits or duo packs
• Made-to-order dimensions to match your product’s shape

Prints

Elevate your packaging with eye-catching prints and branding:

• Full-color offset or digital printing
• Spot UV for glossy highlights on matte surfaces
• Foil stamping for logos or design accents
• Custom patterns or interior print options

Add-ons

Personalize your tray and sleeve box with packaging upgrades:

• Thumb cuts or ribbon pulls for easy opening
• Die-cut windows for product visibility
• Foam or molded paper inserts for added security
• Embossed or debossed sleeve designs

Types of Boxes

Choose the tray and sleeve style that best reflects your brand:

• Slide-out drawer-style trays
• Partial or full-cover sleeves
• Double-sleeve formats for gift sets
• Flat-pack options for easy shipping and storage

3Ps Approach

Our packaging follows the Presentation, Preservation, and Protection principles.

Presentation

The clean slide mechanism and high-end print finish turn each unboxing into a visual experience, reinforcing your brand identity.

Preservation

Sleeve coverage minimizes exposure to light and dust, maintaining product freshness and presentation over time.

Protection

Strong trays and snug sleeves protect the lotion container from shocks, scratches, and mishandling during shipment or shelf display.

Upgrade to Premium Packaging

Give your skincare line a luxury edge with finishing options like:

• Soft-touch matte or high-gloss lamination
• Metallic foil accents and edge gilding
• Interior printing for product education or storytelling
• Textured papers and specialty sleeves

Why Choose Us?

We offer packaging solutions that protect your lotion products while communicating quality and care. Count on us for:

• Free design consultation and dielines
• Flexible order volumes (small or bulk)
• High-quality printing and eco-friendly options
• Fast turnaround and reliable service

Get A Quote

Elevate your skincare brand with custom tray and sleeve lotion boxes.To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.