Custom Makeup Hair Spray Boxes

Designed for Tall and Delicate Products

Hair spray bottles require secure, upright packaging that resists crushing and leaking. Our boxes are made to stabilize tall containers and present them attractively on shelves or in shipments.

Materials

Choose the material that suits your product’s weight, storage, and aesthetic needs:

• Corrugated cardboard – Strong and shock-absorbing for shipping
• Cardstock – Lightweight and sleek for shelf display
• Rigid board – Premium structure for luxury spray products
• Kraft paper – Ideal for eco-friendly hair care lines

Sizes

We tailor the box size to fit your specific bottle shape and volume:

• Standard aerosol formats – For common 200ml to 500ml sprays
• Slim or wide tubes – Custom dimensions available
• Multi-pack options – Great for bundles or value packs
• Insert availability – Prevent movement and leakage during transit

Printing

Let your packaging speak to your audience with high-end printing options:

• Full-color print with logo and label design
• Product information and directions – Clearly presented
• Matte or gloss finishes – Match your product’s vibe
• Foil stamping or spot UV – Add branding accents that catch attention

Add-ons

Enhance functionality and presentation with premium box features:

• Window cutouts – Show the bottle or branding
• Hangers or Euro slots – For store displays
• Tear-strip openings – For convenient unboxing
• Custom inserts – Keep bottles upright and secure

Types of Makeup Hair Spray Boxes

We offer packaging options suitable for retail, travel, or wholesale:

• Straight tuck end boxes – Easy to assemble and economical
• Snap-lock bottom boxes – Added strength for heavier bottles
• Two-piece rigid boxes – For luxury or gift packaging
• Tray and sleeve boxes – Sophisticated and reusable

3Ps of Hair Spray Packaging

Presentation

Crisp printing and polished design make your hair spray product instantly appealing to customers and retailers.

Preservation

Our moisture-resistant and stable boxes prevent deformation, fading, and exposure that could affect the product.

Protection

Engineered to absorb shocks and resist crushing, ensuring your bottles remain leak-free and in perfect condition.

Upgrade to High-End Spray Packaging

Elevate your brand with premium coatings, foil detailing, or branded inserts that reflect a professional image.

Why Choose Custom Boxes Lab?

We build beauty packaging that’s functional, fashionable, and fully customizable. From durable shipping solutions to eye-catching shelf displays, we make sure your packaging performs as well as your product.

Get a Quote Today

Want a custom box that highlights your hair spray’s quality?To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.