Custom Hair Spray Box

Made to Match Your Brand & Bottle Design

Our custom hair spray boxes are ideal for beauty brands, salon supply lines, eCommerce kits, and cosmetic retailers.

Materials That Combine Style, Strength & Print Quality

We use high-performance materials that protect pressurized cans while elevating your brand’s image.

• SBS (Solid Bleached Sulfate): Smooth and strong, perfect for high-resolution printing
• Corrugated cardboard: Lightweight and durable, ideal for shipping
• Kraft board: Eco-friendly and raw-textured for clean, organic branding
• Finishes: Gloss, matte, UV spot coating, or soft-touch lamination for standout visuals

Custom Sizes & Structures for Every Spray Type

Whether it’s a travel-size mist or full-size styling spray, we shape the box around your product.

• Standard 120ml to 400ml bottle packaging
• Slim-fit boxes for individual cans
• Multi-spray sets or twin-pack boxes
• Tuck-top, auto-lock bottom, or crash-lock bottom styles

Print & Embellishments That Strengthen Brand Presence

Your hair spray box should tell a visual story of performance, style, and trust.

• Full-color CMYK or Pantone printing
• Hot foil stamping (silver, rose gold, holographic, etc.)
• Embossed/debossed brand logos
• Printed instructions, ingredients, or tagline panels inside the box

Add-Ons That Make a Lasting Impression

Turn your box into an extension of your product’s professional-grade promise.

• Custom die-cut windows to show the product inside
• QR codes for tutorials, reviews, or product registration
• Inserts to hold bottle snugly during transit
• UV varnish or metallic accents for luxury effect

The 3Ps Approach

• Presentation: Our custom hair spray boxes are designed to dominate the shelf and mirror salon-level performance.
• Preservation: Packaging that resists dents, dust, and humidity—ideal for storage, shipping, and retail display.
• Protection: Reinforced structures and secure locking flaps protect your bottles from pressure damage and leaks.

Why 5000+ Beauty Brands Trust Us

We partner with emerging and global beauty brands to deliver packaging that’s as bold as the formulas inside.

• No minimum order quantity
• Free dieline and design consultation
• Fast U.S. production with on-time delivery
• Sustainable material options
• Expert support for beauty and personal care packaging

Get a Free Quote Today

Your hair spray deserves packaging that looks as flawless as your finish.To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.