Two Piece Vial Box

Sophisticated Look with Solid Protection

Perfect for cosmetics, wellness, medical, and luxury brands, our two piece boxes combine safety and style in every layer.

Material Options That Reinforce and Reflect Your Brand

We use rigid, high-end materials that enhance presentation while keeping fragile vials safe and secure.

• Premium rigid board – Sturdy and luxurious, perfect for gift-style packaging
• Kraft board – Eco-conscious with a natural, handmade feel
• Foil-laminated board – Moisture-resistant and ideal for clinical products
• Textured specialty papers – Add tactile appeal for high-end branding

Custom Inserts and Structures for Secure Fit

From single to multi-vial presentations, we build each box to hold its contents snugly and safely.

• Foam inserts die-cut to match your vial dimensions
• Paperboard or molded pulp inserts for eco-friendly presentation
• Satin linings or velvet trays for luxury finishes
• Optional ribbon pulls or finger notches for easy access

High-End Printing That Elevates Every Box

We combine elegant design and precise printing to match your brand’s identity and industry standards.

• Full-color CMYK or Pantone printing
• Matte, gloss, or soft-touch coating finishes
• Foil stamping, embossing, or spot UV available
• Optional barcode, batch number, or ingredient panel printing

Form Meets Function for All Vial Sizes

Whether your vials are tiny or tall, glass or plastic—we tailor every box for a perfect fit.

• Available in any depth, width, and height
• Compatible with roll-on, dropper, or sample vials
• Stackable and durable for retail or shipping
• Ships flat or fully assembled, per your needs

The 3Ps Approach

Presentation

Two piece boxes offer a clean, luxurious reveal—perfect for upscale or professional use.

Preservation

Rigid materials and snug inserts protect fragile vials from shifting, leaking, or breaking.

Protection

Double-layered design offers superior safety during shipping, handling, or shelf display.

Why Do 5000+ Companies Trust Us?

We’re the trusted packaging partner for luxury, medical, and cosmetic brands worldwide.

• No minimum order quantity
• Free insert and structural design assistance
• Fast U.S. production and delivery
• Eco-friendly and recyclable options
• Expert support from design to doorstep

Get a Free Quote Today

Give your vials the packaging they deserve—strong, sleek, and made to impress. Call 0000 or email us to start your custom two piece vial box project with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.