Custom Coffee Folding Carton

Perfect for Roasters, Retailers & Subscription Boxes

Our coffee folding cartons are ideal for packaging whole beans, ground coffee, single-serve pods, or sample packs.

Materials That Preserve Freshness and Impress

We use high-quality, food-safe materials designed to protect your coffee from moisture, light, and air.

• SBS paperboard – Smooth surface for vibrant print and sturdy structure
• Kraft board – Eco-friendly, natural look with recyclable options
• Optional foil or barrier lining for extended freshness
• Moisture-resistant and grease-proof coatings available

Custom Sizes and Styles for Every Coffee Format

From small sampler packs to retail bags, we create cartons sized perfectly to your product.

• Single-serve or multi-pack boxes
• Tuck-top, auto-lock bottom, or slide drawer styles
• Window cutouts to showcase your coffee or branding
• Inserts or partitions to secure pods or sachets

Printing That Brews Brand Loyalty

Turn your carton into a storytelling canvas with high-quality printing and finishing.

• Full-color CMYK or Pantone-matched inks
• Foil stamping, embossing, or debossing for premium appeal
• Matte, gloss, or soft-touch lamination finishes
• Inside printing for brewing instructions or brand messages

Finishing Details That Enhance Customer Experience

Packaging that delights from shelf to cup.

• QR codes linking to brew guides, subscriptions, or promotions
• Custom seals or stickers for freshness and branding
• Eco-friendly inks and coatings for sustainable impact
• Die-cut handles or easy-open features

The 3Ps Approach

Presentation

Eye-catching designs that convey your coffee’s quality and story on every shelf.

Preservation

Barrier materials and moisture protection keep beans and grounds fresh longer.

Protection

Sturdy cartons with secure closures prevent damage during shipping and handling.

Why Do 5000+ Coffee Brands Choose Custom Boxes Lab?

From boutique roasters to national brands, we deliver packaging solutions that work.

• No minimum order quantity
• Free dieline creation and structural design support
• Fast U.S. production and shipping
• Sustainable materials and printing options
• Expert packaging consultants to guide your project

Get a Free Quote Today

Package your coffee in cartons that protect freshness and tell your unique story.To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.