Custom Sandwich Packaging

Box Style	Custom Sandwich Packaging
Dimension (L + W + H)	Available in All Custom Sizes & Shapes
Minimum Order Quantity	Low Minimum Order Required
Materials	10pt–28pt Cardstock, Eco-Friendly Kraft, E-Flute Corrugated, Bux Board
Printing Options	No Printing, CMYK, Pantone (PMS), CMYK + PMS
Finishing Options	Gloss Lamination, Matte Lamination, AQ Coating, UV Coating, Spot UV, Embossing, Debossing, Foil Stamping
Manufacturing Options	Die Cutting, Gluing, Scoring, Perforation
Eco-Friendly Options	Recyclable, Recycled & Biodegradable Materials
Artwork Proof	Flat Artwork, 3D Digital Mockup, Physical Sample (Available on Request)
Production Time	Standard: 4–6 Business Days • Rush Orders Available
Shipping	Free Standard Shipping

The Role of Sandwich Packaging in the Food Industry

Sandwich packaging is an essential part of modern food service operations, ensuring that food remains fresh, protected, and easy to transport. In today’s delivery-driven market, customers expect not only good taste but also clean, secure, and professional packaging.

Well-designed packaging helps maintain hygiene standards, prevents contamination, and improves the overall customer experience. At the same time, it acts as a powerful branding tool that communicates quality and professionalism for food businesses of all sizes.

As takeaway and online ordering continue to grow, reliable and branded packaging has become a necessity rather than an option.

Why Custom Sandwich Packaging Matters

High-quality packaging directly impacts food quality, brand perception, and customer satisfaction.

Key Benefits:

• Keeps sandwiches fresh, warm, and well-protected during delivery
• Ensures hygiene and food safety compliance across all orders
• Enhances restaurant and café branding visibility
• Improves takeaway and customer unboxing experience
• Reduces leakage, spills, and packaging damage
• Supports eco-friendly and sustainable food service practices
• Strengthens brand recall through custom printed designs
• Ideal for fast food, delivery, and modern cloud kitchens

These advantages make sandwich packaging a core part of successful food business operations.

Customization Options for Sandwich Packaging

At Custom Boxes Lab, we offer fully customizable packaging solutions tailored to your brand identity and food service needs.

Branding & Printing:

• Custom logo printing for restaurant branding
• Full-color CMYK and PMS printing options
• Printed sandwich packaging with logo design
• Branded sandwich packaging for cafes and bakeries

Structural Options:

• Kraft sandwich packaging boxes for wraps and subs
• Grease-resistant sandwich packaging for fast food
• Disposable sandwich packaging for takeaway meals
• Custom sizes for sandwiches, wraps, and subs

Finishing Features:

• Matte, gloss, and food-safe coating options
• Window cut-out designs for product visibility
• Die-cut folding structures for easy handling
• Eco-friendly custom sandwich packaging for takeaway

Each design is crafted to balance freshness, functionality, and visual appeal.

Materials & Print Quality Standards

We use food-safe, durable materials engineered to maintain hygiene and protect food during transit.

Our packaging includes:

• Food-grade certified packaging materials
• Greaseproof and moisture-resistant inner coatings
• Eco-friendly kraft paper and recyclable options
• Strong cardboard construction for added durability
• High-resolution food-safe printing inks
• Heat-resistant and leak-resistant packaging design
• Lightweight yet sturdy takeaway packaging structure
• Safe materials suitable for direct food contact

This ensures reliable performance across delivery, takeaway, and catering environments.

Industries That Use Sandwich Packaging

Our packaging solutions are widely used across the global food service industry:

• Fast food restaurants
• Cafes and coffee shops
• Bakeries and sandwich shops
• Food delivery platforms
• Cloud kitchens and ghost restaurants
• Catering businesses
• Food trucks and street vendors
• Supermarkets and deli counters
• Corporate catering services

Why Choose Custom Boxes Lab

Custom Boxes Lab is a trusted name in food packaging and restaurant branding, delivering high-quality, safe, and visually appealing packaging solutions.

What we offer:

• Expertise in food packaging and restaurant branding
• Advanced food-safe printing technology
• Affordable wholesale pricing for bulk orders
• Fast production and reliable delivery timelines
• Low minimum order quantity options
• Free design consultation and professional mockups
• Fully customizable packaging solutions
• Strict hygiene and quality control standards
• Eco-friendly manufacturing practices
• Trusted by restaurants, cafes, and global food brands

We help food businesses transform packaging into a powerful branding experience.

Key Features

• Custom printed sandwich packaging for strong branding
• Food-grade safe and hygienic packaging materials
• Grease-resistant and leak-proof structural design
• Eco-friendly and recyclable packaging options available
• Strong and durable takeaway packaging construction
• High-quality logo printing for restaurant identity
• Ideal for delivery, takeaway, and catering services
• Wholesale pricing for food businesses and cafes

Conclusion

In the food industry, packaging plays a direct role in customer satisfaction, hygiene, and brand reputation. A well-designed sandwich package not only preserves freshness but also enhances presentation and strengthens brand identity across every order.

With durable materials, food-safe construction, and fully customizable branding options, modern packaging helps restaurants deliver a consistent and professional customer experience.

Enhance your food presentation with Custom Sandwich Packaging from Custom Boxes Lab, designed to keep your sandwiches fresh, improve hygiene, and strengthen your restaurant branding with premium-quality takeaway packaging solutions.

To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.