Custom Tennis Ball Boxes

More Than a Box—It’s a Game-Changer for Your Brand

From sports retailers to club events, your packaging sets the tone. A sleek custom box with your colors and logo can elevate your brand, wow customers, and build loyalty with every serve.

Built for Performance, Designed for Impact

We engineer our tennis ball boxes to combine style, safety, and long-lasting performance.

• Premium kraft board, corrugated paperboard, or rigid chipboard
• Gloss, matte, or soft-touch finishes
• Moisture-resistant and pressure-protective for long-term storage
• Food-safe and eco-friendly materials available upon request

Customized to Match Your Brand’s Game Plan

It’s not just a box—it’s a branded experience your customers will remember.

• Full-color printing with edge-to-edge coverage
• Custom logo placement, product info, and tennis-inspired artwork
• Embossing, debossing, foil stamping, and spot UV available
• Inside printing for QR codes, instructions, or brand stories

Sized to Serve Every Match Type

From individual player packs to bulk club orders, we customize the shape, size, and style for any setup.

• Boxes for 1, 3, 6, or 12 tennis balls
• Sleeves, tuck-top boxes, mailers, and two-piece lift-off lids
• Custom die-cut foam or cardboard inserts for ball security
• Retail-ready, event-ready, or shipping-optimized

Add-On Features That Make You Stand Out

Your box isn’t just for holding balls—it’s for building brand presence.

• Limited-edition tournament or sponsor versions
• Personalized player boxes for teams, schools, or events
• QR codes linking to training videos or gear promos
• Custom hang tags, belly bands, and wraparound stickers

The 3Ps of Winning Tennis Ball Packaging

•  Presentation: Make your product pop with sleek finishes and smart branding—whether on shelves or in swag bags.
• Preservation: Protects tennis balls from moisture, pressure, and dust to ensure performance and longevity.
•  Protection: Strong structure, snug fit, and reliable construction for safe shipping and storage.

Why Tennis Brands, Clubs & Events Choose Custom Boxes Lab

Because we don’t just print boxes—we help you design standout packaging that serves your brand on and off the court.

• Low minimums for boutique batches or promotional runs
• Free design assistance and dieline setup
• U.S.-based production with fast turnaround
• Eco-friendly options and sustainable printing
• A team that knows sports branding inside and out

Let’s Build a Box That Brings Your Brand to Center Court

Whether it’s for tournaments, retail, or club swag, we’ve got the box that fits your vision. To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

Box Style	Custom Tennis Ball Boxes
Dimension (L + W + H)	All Custom Sizes & Shapes
Quantities	Low Minimum Order Required
Stock	10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing	No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing	Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options	Die Cutting, Gluing, Scoring, Perforation
Additional Options	Eco-Friendly, Recycled Boxes, Biodegradable
Proof	Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround	4 - 6 Business Days, RUSH
Shipping	FREE

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.