Custom Double Wall with Display Lid

Built to Protect and Present

These boxes do more than contain — they showcase. Designed with reinforced structure and a display-ready lid, they strike the perfect balance between strength and shelf appeal.

Materials

Choose from sturdy, professional-grade options:

• Double Wall Corrugated – Maximum durability and rigidity for heavy or delicate contents
• Rigid Paperboard – Strong structure with a premium finish for high-end products
• Eco-Friendly Kraft – Sustainable with a natural aesthetic for conscious branding

Sizes

We custom-build each box to your product dimensions, from compact to oversized, ensuring a snug, secure fit every time.

Printing

Make your packaging unforgettable with:

• Custom product images
• Brand logos
• Promotional messages
• Barcodes and SKU tags

We use non-toxic, smudge-resistant inks to keep your branding clean and vibrant.

Add-ons

Add value and function with:

• Clear windows for added product visibility
• Magnetic or tuck-in closures for security
• Internal trays or partitions for product arrangement
• Foam or molded inserts for protection

Types of Double Wall with Display Lid Boxes

Ideal for retail, e-commerce, and gifting applications:

• Retail Countertop Display Boxes
• Foldable Display Lid Boxes
• Luxury Product Boxes with Magnetic Display Lids
• Sturdy Mailer Display Boxes
• Heavy-Duty Promotional Display Packaging

3Ps of Our Display Lid Packaging Approach

• Presentation – The display lid creates a clear view of the product, driving attention and impulse buys in retail spaces.
• Preservation – Built with durable materials to withstand shipping and handling without compromising contents or appearance.
• Protection – Double wall construction ensures strength against pressure, stacking, and transport damage.

Go Premium with Display Packaging

Upgrade your box with enhanced finishes that reflect your brand’s value:

• Gloss or matte lamination for extra appeal
• Spot UV or foil stamping for luxury touches
• Reinforced edges for added protection and structure

Why Choose Custom Boxes Lab?

We help brands create packaging that’s as strong as it is stylish. Every box is engineered for durability, designed for retail, and built with purpose.

• Free custom design help
• Sustainable and durable materials
• Fast printing with vivid color accuracy
• No minimum order required
• Bulk pricing discounts
• Timely delivery across all regions
• Support from packaging specialists

Get a Quote Today

Ready to protect and promote your products?To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.