Custom Ecommerce Shipping Boxes

 Perfect For:

• Online retailers and DTC brands
• Subscription box businesses
• Apparel, electronics, and beauty product shipments
• Amazon FBA and eBay sellers
• Custom-branded unboxing experiences

Strong Materials for Safe, Stylish Delivery

eCommerce boxes need to do double duty — protect your products during transit and represent your brand at the doorstep.

Material Options:

• Corrugated cardboard (B-flute, E-flute, or double-wall) – Crush-resistant and lightweight
• Kraft or white exterior liners – For natural or premium aesthetics
• Water-resistant coatings – Guard against moisture and handling damage
• Tear-resistant paperboard – For added strength and structure
• Custom inserts – Keep contents organized and secure

Custom Sizes & Box Styles for Any Product

From small gadgets to apparel and bundled kits, we design eCommerce shipping boxes tailored to your product dimensions and brand presentation.

Box Options:

• Mailer boxes – Self-locking, sturdy, and ideal for DTC fulfillment
• Tuck top or front-lock boxes – Easy to open and close securely
• Roll end corrugated boxes – Rugged shipping support for bulk orders
• Folding cartons – For lightweight or inner packaging
• Custom dielines – Built to suit your product and insert layout

 Printing That Elevates Every Unboxing

Unboxing is a moment of truth. Impress customers with personalized packaging that delivers your brand message before the product is even seen.

Custom Print Features:

• Full-color CMYK or Pantone printing inside & out
• Branded logos, taglines, and QR codes
• Product care, return info, or thank-you messages printed inside
• Spot UV, foil stamping, and matte/gloss finishes available
• Sustainable ink options for eco-conscious brands

 Optimized for Fulfillment & Shipping

Our eCommerce shipping boxes are designed for speed, safety, and storage efficiency — whether you ship one order a day or a thousand.

Operational Benefits:

• Flat-pack shipping to save on warehouse space
• Quick-fold designs for faster packing
• Compatible with major carriers and fulfillment systems
• Reinforced corners and seams for long-haul durability
• Barcode-friendly surfaces and label-ready layouts

 Eco-Friendly Options Available

More customers care about sustainability — we help you deliver that promise:

• Recyclable and biodegradable materials
• FSC-certified boards and soy-based inks
• Minimal-waste box engineering
• Reusable or compostable inserts

 Why eCommerce Brands Choose Custom Boxes Lab

• No minimum order requirements
• Fast U.S.-based production and delivery
• Structural and print design assistance included
• Competitive pricing for small businesses and enterprises
• Full customization with inserts, dividers, and printing

Request a Free Quote Now

Give your online orders the protection and presentation they deserve.To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.