Custom Empty Chocolate Box

Tailored for Brands, Built to Showcase

Perfect for retail businesses, fashion lines, home goods, and product showrooms—our personalized catalog boxes offer sleek presentation and smart protection for your catalogs, brochures, and product literature.

Premium Materials to Represent Your Brand

We use durable and visually striking materials to ensure your catalog boxes are as professional as the content inside.

• Rigid chipboard – Strong and stable for repeated use and display
• Kraft board – Natural, eco-friendly texture with excellent print compatibility
• Corrugated – Lightweight yet protective, ideal for shipping or storage
• SBS paperboard – Smooth and print-ready for full-color graphics
• Magnetic flap or slipcase styles – Add sophistication and usability

Custom Sizes and Inserts for Every Need

We design each box to fit your specific catalog size and layout.

• A4, A5, letter, or custom-size fit
• Multiple compartments for inserts, swatches, or product samples
• Die-cut foam or cardboard inserts for added security
• Folder-style boxes with pockets or elastic closures
• Expandable spine options to accommodate thick catalogs

High-Impact Printing and Finishing Options

Make your catalog box as impressive as the pages it holds.

• Full-color offset or digital printing for vivid brand visuals
• Embossing, debossing, or foil stamping for texture and elegance
• Spot UV to highlight logos or titles
• Matte, gloss, or soft-touch lamination for a professional finish
• Inside printing for messaging, QR codes, or personalization

Perfect for Marketing, Retail, and Trade Shows

Personalized catalog boxes are more than packaging—they’re marketing tools.

• Great for sales kits, PR packages, or influencer outreach
• Include product samples alongside printed materials
• Ideal for luxury brand catalogs or membership kits
• Excellent for high-end real estate or automotive brochures

Eco-Conscious and Efficient Production

Sustainability and performance go hand-in-hand with our custom catalog boxes.

• Recycled and recyclable board materials
• Water-based inks and sustainable coatings
• Efficient production timelines with U.S.-based teams
• Bulk discounts and warehousing options available

Why Custom Boxes Lab?

Thousands of brands trust us to design packaging that commands attention and delivers performance.

• No order minimums
• Fast turnarounds, even for complex kits
• Free design support and dielines
• Fully customizable interior and exterior options
• Responsive customer service and expert consultation

Request Your Free Quote Now

Create an unforgettable first impression with catalog boxes that tell your brand story before a page is turned. To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.