Custom Eyeshadow Mailers

Made for Beauty Brands That Ship with Style

Whether you’re launching a bold eyeshadow palette or sending influencer PR kits, our mailers are tailored to match your brand and product goals:

• Single-pan or multi-shade eyeshadow palettes
• Eyeshadow kits with brushes or tools
• Influencer & PR mailers
• Subscription beauty boxes
• Seasonal or limited-edition makeup sets

Packaging Materials That Mix Strength with Style

We use durable and printable materials to make sure your eyeshadow arrives safe and looks amazing doing it:

• Corrugated cardboard: Lightweight yet protective for shipping
• E-flute or B-flute board: Ideal for cosmetic product mailers
• Reinforced edges and locking tabs: Prevents crushing, bending, or spills
• Optional inserts: Foam or paperboard for snug product fit

Mailers Designed to Match Your Palette

We offer fully customizable mailer boxes in sizes, finishes, and formats that suit your product lineup:

• Self-locking tuck mailers
• Fold-and-seal mailers with adhesive strips
• Custom sizes to fit single palettes or multi-product kits
• Internal product compartments or trays for organized presentation
• Reusable mailers for added sustainability

Luxury Printing Options That Pop Off the Box

Eyeshadow is all about color—and so is your packaging. We make your mailers as bold as your palette:

• Full-color CMYK or Pantone-matched printing
• Soft-touch, matte, or high-gloss coating
• Foil stamping in gold, rose gold, silver, or holographic
• Embossed brand logos or design patterns
• Spot UV for contrast and shine
• Inside printing for surprise messages or brand storytelling

Packaging Add-Ons That Amplify the Experience

Add excitement to every unboxing with premium finishing touches:

• Custom foam inserts or tissue wrap
• Branded thank-you cards or product guides
• QR codes to tutorials or promo pages
• Sustainable fill or protective sleeves
• Peel-away magnetic closures for repeat engagement

3Ps of Eyeshadow Mailer Excellence

• Presentation: Stylishly branded outside, thoughtfully designed inside—your mailers leave a lasting impression.
• Preservation: Shock-resistant materials and snug inserts protect fragile powders in transit.
• Protection: Dust flaps, secure seals, and sturdy board construction ensure makeup arrives intact and undamaged.

Why Cosmetic Brands Trust Custom Boxes Lab

We partner with indie and established beauty brands to craft mailers that drive loyalty and sales.

• Low minimums and flexible order quantities
• Free design support and custom dielines
• Fast production and reliable global shipping
• Eco-conscious materials and print processes
• Expert advice from beauty packaging specialists

Get a Custom Quote for Eyeshadow Mailer Boxes

Ready to wow your customers from the moment they open their mailbox? Custom Boxes Lab will help you design eyeshadow mailers that combine protection, presentation, and branding in one powerful package.To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.