Custom Flip Top Cigarette Boxes

More Than a Cigarette Box — It’s a Pocket-Sized Brand Billboard

From counters to pockets to social shares, your flip top box is prime real estate for smart, stylish branding.

Built with Materials That Match Your Quality

We use packaging-grade stocks that offer a sleek finish and solid structure.

• 14pt to 18pt premium SBS paperboard
• Soft-touch, matte, gloss, or anti-scuff coating
• Inner silver foil lining or moisture-resistant wrap options
• Child-resistant, tamper-evident, and eco-friendly available

Iconic Flip-Top Construction — Designed for Function & Flair

Smooth open-close mechanics meet fresh-keeping performance.

• Hinged flip-top lid with locking tab for repeated use
• Optional tear-away outer cellophane wrap or tamper band
• Custom-fit for standard 20-stick layouts or mini-slim sticks
• Available in soft-pack and hard-pack styles

Custom Printing That Makes Your Brand Stand Out — Every Time

Make your cigarette pack a handheld ad for your brand.

• Full-color offset printing or spot Pantone precision
• Foil stamping, UV gloss, or embossing for premium touch
• Add brand logos, slogans, strain names, health disclaimers
• Interior lid printing for surprise messaging or loyalty QR codes

Add-Ons That Take the Pack to the Next Level

It’s the details that make them light up — even before the smoke.

• Tear strip seals or banded wraps for freshness
• Die-cut windows or emboss/deboss logos
• Printed foil inner liners or branded filters
• FSC®-certified and recyclable options available

The 3Ps Approach

Presentation

Flip top boxes make your cigarettes sleek, premium, and ready to impress from the first flick.

Preservation

Foil liners and firm construction preserve freshness, aroma, and product integrity — from warehouse to pocket.

Protection

Secure flip top design keeps smokes safe, sealed, and stored properly, even on the go.

Why 5,000+ Smoke, Hemp & Herbal Brands Choose Custom Boxes Lab

Because we craft cigarette packaging that’s compliant, creative, and brand-building.

• Low MOQs — ideal for boutique runs, test flavors & limited editions
• Free dieline setup & layout help
• Fast U.S. production & discreet delivery
• FDA-compliant warning area formatting
• A team that understands tobacco, hemp & regulated branding

Let’s Design Flip Top Boxes That Flip the Industry Standard

Whether you’re rolling out a new line or revamping your image, we’ll help you create custom cigarette boxes that seal in freshness — and deliver full-strength branding. To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

Box Style	Custom Flip Top Cigarette Boxes
Dimension (L + W + H)	All Custom Sizes & Shapes
Quantities	Low Minimum Order Required
Stock	10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing	No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing	Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options	Die Cutting, Gluing, Scoring, Perforation
Additional Options	Eco-Friendly, Recycled Boxes, Biodegradable
Proof	Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround	4 - 6 Business Days, RUSH
Shipping	FREE

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.