Custom Paper Sandwich Bags

Designed for Freshness and Functionality

Our sandwich bags are built for everyday use in food service environments. They keep food safe, neatly packed, and ready to go without sacrificing presentation.

Materials

We use food-grade paper options designed to resist moisture and oils:

• Natural Kraft Paper – Unbleached and eco-conscious with strong fiber
• White Greaseproof Paper – Clean look with added moisture resistance
• Wax-Coated Paper – Ideal for greasy or saucy sandwiches
• Recycled Paper Options – Sustainable choice with great print quality

Sizes

Multiple standard and custom sizes available to suit your product lineup:

• Compact sizes for half sandwiches or snacks
• Medium bags for standard deli sandwiches
• Larger formats for hoagies, subs, or multi-item meals

Printing

Put your brand front and center with high-quality printing:

• One-color to full-color printing on front or both sides
• Logos, nutrition info, usage instructions, or QR codes
• Soy-based, food-safe inks that resist fading and bleeding

Add-ons

Enhance usability and product appeal with helpful features:

• Resealable strips or adhesive flaps
• Clear window panels to show sandwich contents
• Perforations or tear notches for easy opening
• Die-cut handles or vent holes for heat retention

Types of Paper Sandwich Bags

Designed for various types of businesses and use cases:

• Deli & Bakery Takeout Bags
• Café and Coffee Shop Packaging
• School Lunch Programs
• Catering and Event Food Bags
• Sustainable Fast-Food Service Packaging

3Ps of Sandwich Bag Packaging Approach

• Presentation
  Printed sandwich bags give a polished, professional impression—great for branding and customer confidence.
• Preservation
  Moisture and grease barriers help maintain food texture and freshness during short-term storage and transit.
• Protection
  Sealed edges and durable construction reduce the risk of leaks or tearing, even with warm or packed fillings.

Go Premium with Paper Bag Customization

Elevate the experience with upscale finishes and functional extras:

• Foil stamping for upscale branding
• Embossed logos or textured surfaces
• Dual-layer construction for extra heat resistance

Why Choose Custom Boxes Lab?

We manufacture paper sandwich bags that blend convenience, safety, and presentation for every food service need.

• Free design help and print setup
• Low minimums and flexible order quantities
• Greaseproof, food-safe materials
• Fast turnaround and bulk pricing options
• Nationwide delivery with tracking
• Friendly customer support

Get a Quote Today

Want sandwich packaging that’s clean, sustainable, and branded your way?To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.