Custom Personalized Cigar Boxes

Designed for Your Brand, Built for the Smoke Experience

Perfect for cigar brands, tobacco retailers, lounges, subscription boxes, and gifts—our packaging delivers prestige, protection, and presentation in one.

Timeless Materials for Premium Products

We use strong, stylish, and humidor-friendly materials that reflect the luxury and craftsmanship behind every cigar.

• Rigid board – For high-end, display-worthy packaging
• Wood-laminate paperboard – A classic feel with modern flexibility
• SBS paperboard – Smooth surface for premium printing and branding
• Kraft board – A rustic, natural look for artisanal cigar lines

Custom Sizes for Every Cigar Line

From single-stick boxes to full samplers, we create a tailored fit that supports freshness and form.

• Single, duo, or trio cigar boxes for gifts or samplers
• Bundled cigar sets with dividers or trays
• Humidified box inserts for freshness
• Subscription-size packaging for mail-safe delivery

High-Quality Printing That Matches the Legacy

Your cigar packaging should be just as elegant and distinct as your blend. We offer rich, detailed printing options that elevate every box.

• Full-color CMYK or metallic Pantone printing
• Foil stamping and embossing for classic branding
• Matte, gloss, or leather-touch coatings
• Interior printing for blend descriptions, brand history, or cigar bands

Packaging Add-Ons That Leave a Lasting Impression

Refined touches create a full sensory experience—before the first puff.

• Magnetic closures for a smooth open and secure lock
• Ribbon pulls or slide-out trays
• QR codes linking to flavor notes, pairing guides, or brand stories
• Custom inserts for humidity packs, cutters, or matches

The 3Ps Approach

Presentation

Whether sold in stores or gifted to clients, our personalized cigar boxes deliver timeless visual appeal and brand prestige.

Preservation

Optional humidifier inserts and sealed construction help maintain flavor, aroma, and moisture levels.

Protection

Reinforced interiors, snug compartments, and rigid exteriors protect cigars from crushing, drying, or shifting during transport.

Why Do 5000+ Companies Trust Us?

Cigar makers and retailers rely on us for packaging that respects the heritage, luxury, and loyalty behind every blend.

• No order minimums
• Free dieline and setup support
• Fast production and shipping
• Humidor-safe and eco-friendly options available
• Industry-savvy support from packaging experts

Get a Free Quote Today

Bring sophistication to every cigar with personalized cigar boxes from Custom Boxes Lab.To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

Box Style	Custom Personalized Cigar Boxes
Dimension (L + W + H)	All Custom Sizes & Shapes
Quantities	Low Minimum Order Required
Stock	10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing	No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing	Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options	Die Cutting, Gluing, Scoring, Perforation
Additional Options	Eco-Friendly, Recycled Boxes, Biodegradable
Proof	Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround	4 - 6 Business Days, RUSH
Shipping	FREE

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.