Custom Swag Boxes

More Than Just a Box—It’s a Brand Experience

Your swag isn’t just merchandise—it’s your brand’s personality delivered. That’s why we help you create boxes that reflect your brand values, protect the contents, and wow the recipient from the first touch.

Materials

We use premium and protective materials to keep every item looking its best:

• Rigid board – For a luxury unboxing experience
• Corrugated cardboard – Strong and secure for mailing or gifting
• Kraft paperboard – Eco-friendly with a natural vibe
• Cardstock – Great for lightweight inserts or branded extras

Sizes

Whether you’re packing small goodies or large promo bundles, we’ll make it fit:

• Compact boxes for pens, pins, and business cards
• Medium sizes for notebooks, drinkware, or tech items
• Large boxes for apparel, tote bags, and curated kits
• Custom sizes made to match your swag perfectly

Printing

Swag is all about standing out—and your box should too:

• Vibrant CMYK or Pantone-matched inks
• Glossy, matte, or soft-touch lamination
• Spot UV, foiling, embossing, or debossing
• Interior printing to surprise and delight

Add-ons

Personal touches go a long way—especially in swag:

• Foam or cardboard inserts to hold items in place
• Custom tissue paper, sleeves, or stickers
• QR codes leading to your brand story or videos
• Magnetic lids, ribbon closures, or tear strips

The 3Ps Approach

Presentation

We create packaging that sets the tone for what’s inside—making the recipient feel valued from the start.

Preservation

From tech gear to snacks, our swag boxes are built to keep items protected, clean, and perfectly arranged.

Protection

Each box is made with sturdy construction and custom inserts to prevent shifting or damage during shipping.

Why Choose Custom Boxes Lab?

Thousands of companies trust us to turn their branded gifts into brand ambassadors:

• Low MOQs and affordable bulk options
• Free design assistance and prototypes
• Sustainable packaging with eco-conscious materials
• Fast delivery across the U.S.
• Friendly and knowledgeable packaging experts

Get a Quote Today

Deliver more than swag—deliver a full brand moment. To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.