Custom 1-2-3 Bottom Boxes

Designed for Manual Assembly and Secure Holding

The three-step closure mechanism provides a tight, reinforced base that won’t collapse under product weight.

It’s a reliable choice for hand-packed products, especially when you need quick setup without sacrificing durability.

Materials

We use high-quality boards to support your product weight and printing needs:

• Corrugated Cardboard – Best for heavier or fragile items
• SBS (Solid Bleached Sulfate) – Ideal for premium finishes and vivid prints
• Kraft Paperboard – Durable and eco-friendly for natural branding
• Recycled Chipboard – Lightweight, cost-effective for everyday retail

All materials are tested for fold accuracy and base strength.

Sizes

Sized specifically to suit a range of industries and product types:

• Small boxes for cosmetics, tools, or electronics
• Medium sizes for candles, jars, or snacks
• Large formats for kits, accessories, or health products

Custom die-line creation ensures a tailored fit with efficient layout.

Printing

Turn your 1-2-3 bottom box into a powerful marketing tool:

• Full-color printing inside and out
• Matte, gloss, or soft-touch coatings
• Product details, branding elements, and compliance markings

We use high-resolution, scratch-resistant inks for a clean and lasting finish.

Add-ons

Improve usability, presentation, and protection with:

• Die-cut windows or hanging tabs
• Embossed logos or foil stamping
• Perforation or tear-away sections
• Custom inserts for fragile items or multiple components

These extras help elevate your packaging while improving customer experience.

Types of 1-2-3 Bottom Boxes

Popular across retail and specialty packaging categories:

• Health and Beauty Product Boxes
• Electronics and Device Packaging
• Food Containers and Supplement Boxes
• Toy, Hobby, or Craft Packaging
• Subscription Box Items

Their fold-flat design and easy setup make them ideal for both storage and display.

3Ps of Secure Folding Packaging

• Presentation
  With high-quality printing and clean structural lines, these boxes give your product a professional, ready-for-retail look.
• Preservation
  The interlocking base holds firm under pressure, keeping your products upright, intact, and undisturbed.
• Protection
  The snap-lock structure helps prevent bottom failure, reducing the risk of damage during transit or display.

Go Premium with Strong Visual and Structural Features

Upgrade your 1-2-3 bottom box with:

• Reinforced side walls or base flaps
• Spot UV or metallic foil on key branding areas
• QR codes or custom artwork inside the box

Why Choose Custom Boxes Lab?

We create 1-2-3 bottom boxes that offer both form and function—strong enough to support, stylish enough to sell.

• Free design consultation and dieline setup
• Low minimums with wholesale pricing available
• Fast production and delivery across the U.S.
• Eco-friendly materials and finishes
• Trusted by boutique brands and national retailers

Get a Quote Today

Need a box that holds up under pressure and stands out on the shelf?To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.