Custom Display Box Manufacturer

Designed to Fit Your Vision

Display packaging isn’t just about presentation — it’s about positioning. We help you design custom boxes that fit your product size, match your branding, and maximize visibility at checkout counters, shelves, or trade shows.

Materials

We use premium-grade materials that ensure your boxes are sturdy, presentable, and durable:

• Corrugated Cardboard – Strong and protective for bulkier or heavier items
• Cardstock – Lightweight and perfect for cosmetics, samples, or snacks
• Kraft Board – Eco-friendly and suited for natural or organic products
• Rigid Board – For high-end displays or luxury goods

Sizes

We tailor each box to your product dimensions and display requirements:

• Countertop display boxes
• Floor-standing display units (FSUs)
• Shelf-ready trays with tear-off tops
• Multi-slot boxes for grouped or assorted items
• Compact and portable designs for samples or travel sizes

Prints

Create retail-ready packaging that reflects your brand’s personality:

• Full-color CMYK or Pantone printing
• Gloss, matte, or soft-touch lamination
• Inside printing for hidden messaging or branding
• Product callouts, usage instructions, or QR codes

Add-ons

Boost the visual and functional appeal of your display boxes with these upgrades:

• Die-cut windows – Show the product without opening the box
• Insert trays – Organize and separate multiple items
• Hang tabs – For display on peg hooks or racks
• Tear strips – Easy to open and transform into a self-standing unit
• Embossing, foiling, or spot UV – For eye-catching brand highlights

Types of Display Boxes

We manufacture a wide range of display packaging to suit your industry and retail setup:

• Counter display boxes – Ideal for impulse purchases near checkout
• Dispenser boxes – For candies, tissues, or samples
• Product launch display kits – High-end designs for limited runs
• Shelf-ready boxes (SRPs) – For seamless retail stocking
• POP display boxes – Point-of-purchase designs for brand marketing

3Ps Approach

Presentation

Designed to be seen — our display boxes are built to showcase your brand and catch shopper attention from the first glance.

Preservation

Even in open setups, our materials protect against handling, light exposure, and minor moisture contact.

Protection

Durable construction ensures your product remains secure during transport, stocking, and display on high-traffic counters.

Upgrade to Premium Display Packaging

Looking to elevate your brand in a competitive retail space? Choose finishes and features that create a memorable shelf presence:

• Foil stamping for product highlights
• Spot UV for gloss contrast on matte designs
• Embossing for logo and text texture
• Custom die-cut shapes for seasonal or promotional displays

Why Choose Us?

At Custom Boxes Lab, we’re trusted by thousands of brands to deliver display boxes that are functional, visually appealing, and tailored to their retail strategy.

• Low minimums for trial or seasonal runs
• Free structural engineering and design support
• Bulk pricing for mass retail displays
• Eco-friendly and recyclable materials
• Fast turnaround and shipping across the U.S.

Get a Quote

Ready to turn your packaging into a powerful point-of-sale tool? To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.