Holiday Mailer Box

Holiday Designs That Spark Joy

Choose from holiday themes like snowflakes, plaid, winter wonderland, or fully custom branded prints. Matte or gloss finishes add a premium seasonal touch.

 Built to Ship

Made from strong corrugated cardboard, our mailer boxes are:

• Crush-resistant for long-distance shipping
• Lightweight to reduce postage costs
• Easy to fold, seal, and stack

Fully Customizable

Print inside and out with your holiday message, logo, or artwork. Add inserts for product protection or extra flair.

 Eco-Friendly & Made to Impress

• 100% recyclable materials
• Soy-based inks available
• Perfect for eco-conscious brands

Great for:

• Holiday product launches
• Subscription boxes with seasonal themes
• Corporate gifting campaigns
• Influencer PR packages & e-commerce deliveries

Sizes Available:

• Small: For cards, candles, accessories
• Medium: Perfect for apparel & cosmetics
• Large: Great for gift bundles and bulk items

Turn Your Packaging Into Part of the Gift

Deliver smiles with holiday mailer boxes that protect your products and showcase your brand’s festive spirit — from doorstep to unboxing moment.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.