Corrugated Boxboard Box

Designed for Tough, Everyday Use

Our corrugated boxboard packaging is engineered to handle frequent handling, stacking, and transit. You can tailor every box to fit your logistics and branding requirements.

Materials

We combine strength with sustainability using layered board materials:

• Single-wall corrugated – Lightweight with decent protection for general use
• Double-wall corrugated – Ideal for heavier loads and fragile contents
• Triple-wall corrugated – Maximum protection for industrial and bulk shipping
• Recycled boxboard liner – Adds stiffness while staying eco-conscious

Sizes

From compact storage boxes to large-scale shipping cartons, we match your dimensional needs:

• Small sizes – For lightweight retail or mail items
• Medium boxes – Common for packaged goods and parts
• Large containers – Ideal for equipment or bulk products
• Custom dimensions – Fit to your specs to reduce void space

Printing

Give your box structure and branding equal importance with our print options:

• Company logos and slogans
• Handling instructions and icons
• QR codes and product info
• Recycling messages and eco labels

We use fade-resistant, eco-safe inks for long-term clarity.

Add-ons

Make your corrugated packaging even more functional with optional features:

• Hand holes for easy transport
• Reinforced corners for stacking
• Custom dividers or partitions
• Dust flaps and lock tabs for secure closure

Types of Corrugated Boxboard Boxes

Choose the right style for your product’s journey:

• Regular slotted containers (RSC) – Ideal for shipping and warehousing
• Die-cut mailer boxes – Sleek and sturdy for retail delivery
• Full overlap boxes – Extra strength for heavy or fragile items
• Tray-style boxes – Perfect for display or bulk bin use

3Ps of Corrugated Packaging

Presentation

Crisp printing and precise cuts give your packaging a clean, professional appearance.

Preservation

Multi-layer fluting adds structure to withstand stacking, compression, and external pressure.

Protection

Corrugated board cushions against drops and vibrations while protecting against dust and moisture.

Upgrade to Premium Corrugated Solutions

Add durability and branding value to your box:

• Gloss or matte lamination for added appeal
• UV coating to resist moisture or scratches
• Embossed logo detailing for enhanced branding
• Water-resistant or anti-static liners

Why Choose Custom Boxes Lab?

We help brands and manufacturers meet their packaging challenges with durable, high-performance corrugated solutions.

Get a Quote Today

Start building your custom corrugated boxboard box now. Call us at 0000 or email us today—Custom Boxes Lab is ready to help you deliver more securely.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.