Custom Corrugated Pillow Box

Ideal for Shipping, Retail & Protective Gift Packaging

Our custom corrugated pillow boxes are perfect for eCommerce packaging, subscription kits, gift sets, apparel, and promotional items.

Heavy-Duty Materials with Branded Presentation

We use premium corrugated stocks that are lightweight yet resilient, protecting contents without sacrificing aesthetics.

• E-flute corrugated – Thin, durable, and print-friendly
• B-flute – Thicker for extra cushioning and structure
• White-coated or natural kraft finish
• Optional lamination – Matte, gloss, or anti-scratch for a premium touch

Sized for Shipping & Shelf Display

Whether flat-packing small items or showcasing retail products, we build the right fit.

• Small (5″–7″) – For accessories, electronics, or cosmetics
• Medium (8″–10″) – Great for apparel, bundled samples, or mid-size gifts
• Large (11”+) – Perfect for clothing, kits, or subscription boxes
• Custom die-cut windows or reinforced edges available

Custom Print for Brand Visibility

Make your packaging part of your brand story with high-quality printing and logo placement.

• Full-color printing on all sides
• Flexo, offset, or digital options based on quantity
• Logo placement, product info, and instructions
• Foil stamping and spot UV (optional on laminated surfaces)

Added Features to Enhance Functionality

Corrugated doesn’t have to mean basic—add upgrades for better performance and presentation.

• Easy-fold ends with secure locking tabs
• Inner liners or inserts for additional protection
• QR codes, barcode printing, or social handles
• Tear-open strips for customer-friendly unboxing

The 3Ps of Corrugated Pillow Packaging

Presentation

Curved structure and vivid print offer a retail-ready look—even in rugged materials.

Preservation

Corrugated strength guards against crushing, bending, and moisture damage in shipping.

Protection

Reinforced ends and rigid walls protect heavier or fragile products from impact during transit.

Why 5000+ Brands Choose Custom Boxes Lab

We’re the trusted partner for durable packaging that doesn’t compromise on design.

• No minimums – Perfect for small businesses and bulk orders
• Free dielines and expert design help
• Fast production and U.S. shipping
• Sustainable, recyclable corrugated options
• Responsive packaging specialists at your service

Request a Free Quote for Corrugated Pillow Boxes

Protect your products with packaging that performs and impresses.To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.