Custom Hair Extension Pillow Box

Designed for Hair Brands, Stylists & Beauty Retailers

Ideal for salons, online hair brands, beauty subscription kits, and trade shows.

Premium Materials for a Sleek, Protective Look

We use high-quality paper stocks and finishes to ensure your packaging supports and enhances your product.

• Thick 16pt or 18pt cardstock – Smooth and durable for retail-ready feel
• Recycled kraft paper – Sustainable and perfect for eco-conscious brands
• Soft-touch or matte lamination – Adds a luxurious hand feel
• UV or water-resistant coatings – For added protection and finish

Tailored for All Hair Extension Styles

From single bundles to full sets, our pillow boxes are sized and shaped for a perfect fit.

• Standard pillow box design for quick assembly
• Long rectangular pillow boxes for straight or waved extensions
• Custom inserts or ribbons for added presentation
• Resealable options for reuse or storage

Print That Reflects Glamour & Trust

Make your brand shine with polished, beauty-inspired design.

• Full-color CMYK or Pantone printing
• Foil stamping (gold, rose gold, silver) for logo highlights
• Embossed or debossed branding for a tactile effect
• Spot UV for bold details or texture contrast

Functional Add-Ons That Elevate Unboxing

Luxury meets practicality with features that enhance the customer experience.

• Die-cut windows to showcase color or texture
• Hang tabs for retail display racks
• QR codes linking to hair care tips or tutorials
• Custom-printed ribbons or branded tissue paper for added style

The 3Ps Approach

Presentation

Elegant packaging that makes your hair extensions look irresistible on shelves or in mailers.

Preservation

Durable box structure that protects from frizz, tangles, and environmental damage.

Protection

Keeps strands secure, smooth, and untouched during storage and transit.

Why Beauty Brands Trust Custom Boxes Lab

We’re the go-to packaging partner for thousands of haircare and beauty labels across the U.S.

• No minimums and full flexibility
• Free design guidance tailored to beauty packaging
• Fast turnaround and U.S.-based production
• Sustainable and recyclable options available
• Experienced in packaging for premium hair products

Get a Free Quote Today

Your packaging should be as flawless as your product.To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.