Custom Laminates for Hair Color Sachets

Formulated for Chemistry and Customer Experience

Hair colors contain active ingredients that demand airtight, light-proof, and durable barriers. Our laminates are engineered to maintain formula stability while delivering strong shelf presence.

Material Options

We pair your formula with the right laminate structure to lock in performance:

• PET/Aluminum/PE – Maximum protection from air, moisture, and light for peroxide-based formulas
• PET/Met PET/PE – Reflective finish with strong barrier properties
• BOPA/PE – Ideal for ammonia-free or semi-permanent hair dyes
• Recyclable Laminates – For eco-conscious brands without compromising safety

Custom Sizes & Structures

Whether you’re packing a single-use shade or a two-part treatment, we tailor sachets for:

• Single chamber hair dye sachets
• Dual-compartment sachets (color + developer) with center seal or perforation
• Tear-notch and rounded corner options for ease and safety
• Heat-sealable formats for leak-proof packaging

Printing & Finish Options

Hair color sachets must communicate clarity, confidence, and style. We offer:

• Vibrant CMYK or PMS color printing
• Gloss, matte, or metallic finishes
• Soft-touch or satin lamination
• Foil stamping for premium feel

Performance Add-ons

Add functionality and flair to every sachet with:

• Easy-tear edges for smooth opening
• Anti-leak seal technology
• QR codes for shade demos or tutorials
• Hang tabs for retail displays

Types of Hair Color Sachets

We create laminate solutions for a wide range of hair color products, including:

• Permanent and semi-permanent dyes
• Root touch-up kits
• Highlighting sachets
• Color boosters and toners

The 3Ps of Hair Color Laminates

Protection

Our barrier films protect formulas from oxidation, contamination, and UV exposure.

Preservation

Keep the color chemistry stable from production to application. No fading, no spoiling.

Presentation

Glossy, bold, and premium — your sachets will mirror the transformative power of hair color.

Premium Features Available

Elevate your sachet presentation with options like:

• Cold foil accents for a luxe metallic shine
• Embossed logos or design elements
• Dual-layer print for inside-out branding
• Eco-friendly laminate films for green labeling

Why Choose Custom Boxes Lab?

We collaborate with haircare brands, salons, and manufacturers to deliver laminate solutions that support color innovation and customer trust.

• Small MOQs for new launches
• High-barrier, skin-safe materials
• Sustainable packaging options
• Rapid prototyping & design support
• Nationwide shipping with reliable lead times

Request a Custom Quote Today

Let’s build sachet packaging that’s as bold and vibrant as your hair color line. To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.