Custom Boxes

Tailored Packaging That Stands Out on Every Shelf

Your packaging is your silent salesperson. From durable shipping boxes to elegant presentation styles, our custom boxes are made to tell your story, protect your products, and turn heads at every touchpoint.

Materials

We use top-tier stocks to suit every budget and purpose:

• Corrugated cardboard – Built for shipping strength and reliability
• Rigid stock – Premium choice for high-end, sturdy boxes
• Kraft board – Recyclable, natural, and ideal for eco-conscious brands
• Cardstock – Lightweight and perfect for retail and inner packaging

Sizes

No matter what you need to pack, we can shape it perfectly:

• Small boxes for cosmetics, accessories, or samples
• Medium sizes for apparel, tech, or gifts
• Large cartons for bulk items or promotional kits
• Fully customized sizes for unique or oddly shaped products

Printing

Make your box part of your brand story:

• Vivid CMYK or Pantone-matched colors
• Full interior and exterior print options
• Gloss, matte, or velvet-soft finishes
• Foil stamping, spot UV, embossing, or debossing

Add-ons

Take your packaging from functional to unforgettable:

• Inserts, padding, or dividers for added security
• Magnetic closures, ribbon ties, or belly bands
• QR codes, discount cards, or branded stickers
• Custom sleeves, windows, and cut-out designs

The 3Ps Approach

Presentation

Our boxes look as good as your product feels—refined, consistent, and unmistakably yours.

Preservation

From heat-sensitive items to fragile glassware, we build packaging that keeps your products in top shape until they reach your customer.

Protection

Durability is key. Our boxes withstand rough handling, stacking, and shipping challenges while keeping contents safe and secure.

Why Choose Custom Boxes Lab?

More than 5,000 brands rely on us for packaging that delivers both style and substance:

• Fast turnaround and dependable service
• Eco-friendly options and non-toxic inks
• Low MOQs and cost-effective bulk orders
• Free design assistance and box mockups
• Nationwide shipping across the U.S.

Get a Quote Today

Let’s turn your packaging into something that gets remembered. To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.