Custom Laminates for Ketchups and Sauces

Made for Taste, Designed for Convenience

Sauces are sensitive to air, light, and moisture — that’s why our laminates are engineered to lock in freshness while offering superior durability, flexibility, and functionality.

Material Options

We provide a range of food-grade laminates built for sauces of all viscosities:

• PET/Aluminum/PE – Ideal for high-acid sauces, offering maximum barrier against oxygen and light
• PET/Met PET/PE – Glossy finish with excellent shelf appeal and strong protection
• BOPA/PE – Suitable for thicker condiments with strong puncture resistance
• Paper/PE – A natural, rustic feel for organic or artisanal sauces

Sizes & Packaging Structures

From single-serve condiments to multi-use pouches, we customize laminate sizes and formats:

• Sachets for fast food or meal kits
• Stick packs for on-the-go use
• Center seal and 3-side seal pouches
• Tear-notch or spout options for easy dispensing

Printing & Branding Options

Turn every ketchup or sauce pouch into a branding opportunity with:

• Full-color CMYK or PMS printing
• Gloss, matte, or soft-touch finishes
• Foil elements for premium or limited-edition flavors
• Food-safe inks with high-definition detailing

Smart Add-ons for Smarter Sachets

Enhance functionality and user experience with:

• Easy-tear notches for spill-free opening
• Anti-grease, non-slip surface coatings
• Clear window strips to show the product
• QR codes for recipe ideas or nutritional info

Types of Sauce Sachets We Support

Our laminate solutions cover a full range of sauce products, including:

• Ketchups and tomato-based sauces
• Mayonnaise and sandwich spreads
• BBQ sauces and marinades
• Chutneys, dips, and international sauces

The 3Ps of Our Sauce Laminates

Protection

We use FDA-approved laminates that keep sauces safe from spoilage, leaks, and flavor degradation.

Preservation

Our films extend shelf life by shielding against air, UV, and moisture — keeping sauces as fresh as day one.

Presentation

Vibrant printing and sleek finishes make your product stand out on shelves or in meal packs.

Upgrade with Premium Features

Give your packaging a gourmet touch with:

• Foil-stamped brand elements
• Embossed logos or textures
• Glossy or matte dual finishes
• Eco-friendly recyclable films

Why Choose Custom Boxes Lab?

We work with food brands, restaurant suppliers, and co-packers to create laminate packaging that meets taste, safety, and style standards.

• Food-grade, BPA-free materials
• Heat-sealable structures
• Support for small to large production runs
• Fast lead times and low MOQs
• Eco-conscious and recyclable laminate options

Get a Flavor-Safe Packaging Quote Today

Let’s build laminate packaging that keeps every drop of ketchup or sauce delicious and secure. To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.