Custom Egg Carton Manufacturer

Designed to Protect and Promote

Eggs are fragile, but your packaging doesn’t have to be. Our custom egg cartons are engineered to cushion every egg while giving you plenty of space for labeling, nutrition facts, and branding.

Materials

We use durable, food-safe, and eco-conscious materials that meet industry standards:

• Molded Pulp – Biodegradable and made from recycled paper
• Paperboard – Lightweight and printable for premium branding
• PET Plastic – Transparent and moisture-resistant (optional)
• Kraft Board – Natural, rustic feel for organic or farm-fresh branding

Sizes

We manufacture cartons in all standard configurations:

• 6-egg cartons – Ideal for smaller batches or sampler packs
• 12-egg cartons – Most common retail option
• 18-egg and 24-egg trays – Great for bulk or family packs
• Custom cavity sizing – Tailored for duck, quail, or specialty eggs

Printing

Showcase your brand, certifications, and important details with high-quality printing:

• CMYK or Pantone color matching
• Nutrition labels, farm logos, and QR codes
• Matte or gloss finish options
• Custom sleeve printing or top-lid branding
• Egg-grade and expiration marking areas

Add-ons

Enhance your carton’s appearance and performance with:

• Die-cut windows – Let customers preview the product
• Perforated tear sections – For easy opening or sharing
• Custom sleeves – Ideal for promotions or gift packs
• Labels and stickers – Branded and removable options

Types of Egg Cartons

• Top-lid pulp cartons – Standard eco-friendly packaging
• Clear PET cartons – For visibility and modern display
• Flat trays for 30 eggs – Used in wholesale and transport
• Sleeved or boxed cartons – Premium and gift-ready formats

3Ps Approach

Presentation

We help you make your cartons shelf-ready with standout visuals and clean labeling.

Preservation

Packaging materials are moisture-resistant and breathable to extend shelf life.

Protection

Cartons are designed to prevent cracking, pressure damage, and shock during handling or shipping.

Upgrade to Premium Egg Packaging

Make your cartons as impressive as your product:

• Use color-coded or printed cartons for egg grades
• Add seasonal branding for holidays or promotions
• Include printed recipes or farm facts inside lids
• Opt for sustainable messaging with eco-labels

Why Choose Us?

At Custom Boxes Lab, we provide egg packaging that’s safe, sustainable, and brand-ready — whether you’re a small farm or large distributor.

• Low MOQs and bulk pricing available
• Free design support and structural consultation
• Fast turnaround times for large or recurring orders
• Food-safe, compostable, and recyclable options
• Nationwide U.S. shipping

Get a Quote

Protect every egg and promote your brand with custom egg cartons made by experts. To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.