Custom Sachet Packets

Small but Mighty—One Packet, Many Possibilities

From sauces and creams to powders and gels, our sachet packets give your customers exactly what they need—nothing more, nothing less.

Materials Designed to Lock in Freshness and Quality

We use barrier-grade films that protect your product inside and out.

• Multi-layer laminates: PET, ALU, PE, or paper foil
• Moisture-resistant, oxygen-blocking, and leak-proof layers
• FDA-approved food-safe and cosmetic-grade materials
• Matte, gloss, metallic, or Kraft finish options available

Perfect Sizes for Every Purpose

No two formulas are alike—neither are our sachet designs.

• Single-use formats from 1ml to 50g or more
• Rectangle, square, or custom die-cut shapes
• Easy-tear or notched openings for convenience
• Dual-chamber sachets for two-in-one products

Printing That Brings the Brand Front and Center

A sachet may be small—but its impact can be huge.

• Full-color CMYK or Pantone printing
• High-resolution prints with bold logos and directions
• Foil stamping, spot UV, or matte lamination for a premium look
• Space-efficient layout for branding, ingredients, and usage tips

Add-Ons That Add Real Value

Details make your sachet shine—while improving user experience.

• QR codes for tutorials, product details, or discount links
• Batch codes or expiry dates printed clearly
• Hang-hole options for retail displays
• Scent-seal tech for perfume or oil packets

The 3Ps Approach

Presentation

Sleek, compact, and completely branded—sachets deliver a premium feel in a convenient format.

Preservation

Multi-layer barriers keep your formula stable, fresh, and contamination-free during shipping, storage, and use.

Protection

Every edge is sealed to prevent leaks, spills, or tampering—keeping your product intact and your customers satisfied.

Why Do 5,000+ Brands Trust Custom Boxes Lab?

Because we understand the power of single-use packaging. From skincare startups to global food brands, our sachet packets are known for durability, beauty, and performance—without compromise.

• Low MOQs for trials, promos, or new launches
• Free layout help and custom 3D previews
• Food-grade, pharma-grade, and eco-conscious options
• Quick production and free U.S. shipping
• Real packaging experts guiding you at every step

Let’s Make Your Product the Perfect One-Sachet Wonder

Ready to pack power in a pouch? To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.