Custom Bandage Tuck End Box

Packaging That’s Clinical, Compact & Built for Care

Ideal for pharmacies, clinics, first aid kits, and OTC shelves, our tuck end boxes ensure your bandages are easy to use, store, and distribute.

Medical-Grade Materials for Hygiene & Durability

We use FDA-compliant materials that maintain product cleanliness and enhance visual clarity.

• SBS (Solid Bleached Sulfate) – Smooth and sterile, ideal for high-resolution printing
• Pharma-grade kraft board – Sustainable and tamper-evident
• Aqueous or antimicrobial coatings – Helps resist moisture, smudges, and contamination
• Tear-resistant stocks – Holds up under shipping, storage, and shelf use

Custom-Fit Sizing for All Bandage Types

We create boxes to fit bandages of every shape, size, and application.

• Small tuck end boxes for strips or spot bandages
• Medium-size for assorted packs or gauze
• Large boxes for bulk hospital or clinic supply
• Inserts or inner flaps for sterile pouch separation

Clean, Clear & Clinical Custom Printing

Match your branding with professional, regulated design.

• CMYK/Pantone printing for clear text and color-coded categories
• Space for dosage info, usage instructions, batch numbers
• Medical icons, first aid symbols, and branding elements
• Matte or gloss lamination for desired texture and resistance

Functional Add-Ons That Help Clinics & Retailers

Tuck end boxes are known for easy assembly and secure closure—ideal for high-volume use.

• Straight or reverse tuck closure options
• Thumb notches or perforations for easier opening
• QR codes for digital instructions or reorder options
• Tamper-evident seals for pharmacy-grade security

The 3Ps of Bandage Packaging

Presentation

Professional design with clean labeling and easy-read information for medical confidence.

Preservation

Barrier coatings and secure flaps keep bandages sterile, sealed, and safe until use.

Protection

Durable materials prevent crushing, tearing, or moisture exposure during shipping or handling.

Why 5000+ Healthcare Brands Trust Us

We’re the preferred packaging supplier for hospitals, first aid brands, and wellness retailers.

• No minimum order required
• Free mockups and dieline support
• Fast production & U.S. delivery
• 100% recyclable or biodegradable options
• Regulatory-compliant packaging materials

Get a Free Quote Today

Need secure, sterile packaging for your bandages?To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.