Custom Double Wall Tuck Top

Designed for Durability and Display

This box style features two side panels that double the wall strength. The top flap tucks securely into the front, creating a clean and protective enclosure ideal for heavier or fragile items.

Materials

We use premium board options for reliable structure and finish:

• Corrugated Board – Ideal for strength, stacking, and shipping safety
• White SBS Paperboard – Smooth, coated surface for vivid printing
• Kraft Paperboard – Eco-friendly and rugged for natural branding
• Recycled Board – Sustainable and cost-effective with solid performance

Sizes

Custom-built to your product’s shape and size:

• Small boxes for tools, hardware, or gadgets
• Medium sizes for electronics or food kits
• Larger boxes for fragile items, apparel sets, or collectibles

Printing

Bring your branding to life on a sturdy, print-ready surface:

• Full-color CMYK or Pantone printing options
• Exterior and interior print availability
• Smudge-free, vibrant ink for logos, product info, and graphics

Add-ons

Customize your double wall tuck top box for extra functionality or style:

• Die-cut windows or inserts
• Foil stamping and spot UV for premium accents
• Tear strips or locking tabs
• Gloss or matte lamination for finish and durability

Types of Double Wall Tuck Top Boxes

Perfect for retail, e-commerce, and subscription packaging:

• Electronics and Accessories Packaging
• Apparel and Footwear Boxes
• Retail Display Kits
• Luxury Goods and Promotional Boxes
• Bakery or Food Delivery Boxes

3Ps of Tuck Top Packaging Approach

• Presentation
  With clean lines, crisp folds, and bold print options, your box becomes an extension of your brand—ready for retail or unboxing.
• Preservation
  The double wall construction keeps products aligned and protected during shipping, storage, or handling.
• Protection
  Extra-thick side panels and a secure closure guard against impact, crushing, or accidental opening in transit.

Go Premium with Packaging

To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.