Custom Catalog Box

Designed to House Your Brand Identity

A well-structured catalog box adds weight to your marketing materials—literally and visually. Our custom options give you the freedom to align your packaging with your branding strategy, from logo placement and color schemes to layout and finishing touches that turn a standard catalog into a statement.

Materials

We use high-quality materials that support structure, style, and sustainability:

• Rigid board – premium strength and upscale look
• Corrugated – durable and shipping-friendly
• Kraft – organic, recyclable, and brandable
• SBS paperboard – sleek finish with great print surface

Sizes

Pick a size that perfectly fits your catalog and inserts:

• Slim-fit boxes for single catalogs
• Medium boxes for multipage guides and booklets
• Deep boxes for catalogs with samples or promo items
• Custom dimensions for non-standard formats

Prints

Showcase your brand with vivid, lasting visuals:

• Digital and offset printing for detailed layouts
• Full CMYK or PMS color fidelity
• Chemical-free, smudge-proof inks
• Branded exterior and custom interior prints available

Add-ons

Turn a simple catalog box into a full brand experience:

• Magnetic or Velcro closures for easy opening
• Foam or cardboard inserts to separate contents
• Business card slots or built-in USB holders
• Printed inserts or welcome letters

Types of Boxes

Choose a structure based on the intent and style of your catalog delivery:

• Flip-top boxes with internal compartments
• Two-piece lift-off lid boxes
• Hinged lid boxes with tab closures
• Mailer-style boxes with internal print

3Ps Approach

We engineer custom catalog boxes to deliver on Presentation, Preservation, and Protection, ensuring every piece of your content arrives in top form.

Presentation

High-end materials and printing help establish trust before the box is even opened—giving your marketing materials the premium introduction they deserve.

Preservation

We use acid-free and print-safe materials to prevent warping, yellowing, or smudging, keeping your catalogs in pristine condition for long-term viewing.

Protection

Sturdy builds with edge protection and shock resistance keep your printed content safe during handling, stacking, or mail transit.

Upgrade to Premium Packaging

Enhance the unboxing moment with premium finishes tailored for corporate or luxury use:

• Embossed or debossed logos
• Soft-touch matte lamination
• Foil stamping (gold, silver, or custom)
• Spot UV gloss on highlighted elements

Why Choose Us?

We specialize in crafting catalog packaging that aligns with your marketing goals and brand tone. Whether you need simple and professional or bold and eye-catching, our custom catalog boxes combine utility and elegance. What sets us apart:

• Free layout assistance and digital mockups
• Eco-conscious material options
• Low MOQs and bulk order pricing
• Fast production times
• Dedicated design support

Get A Quote

Let your catalogs arrive with distinction.To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

Box Style	Custom Catalog Box
Dimension (L + W + H)	All Custom Sizes & Shapes
Quantities	Low Minimum Order Required
Stock	10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing	No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing	Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options	Die Cutting, Gluing, Scoring, Perforation
Additional Options	Eco-Friendly, Recycled Boxes, Biodegradable
Proof	Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround	4 - 6 Business Days, RUSH
Shipping	FREE

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.