Custom Saddle Stitch Catalog

Designed for Efficiency and Style

Saddle stitching is ideal for smaller page counts and fast production. The folded and stapled format creates a flat, polished booklet that’s easy to distribute or mail.

Materials

We use high-quality, print-friendly materials that support stunning visuals:

• Gloss Text & Cover – High shine for vivid colors and photo-heavy layouts
• Matte Paper – Smooth, writable surface for clean, modern appeal
• Uncoated Paper – Natural finish for minimal or text-focused designs
• Recycled Stocks – Eco-conscious and budget-friendly

Sizes

We offer standard and custom dimensions to match your layout needs:

• 5.5″x8.5″ for compact catalogs
• 8.5″x11″ for traditional formats
• Custom sizes and trims available on request

Printing

We deliver sharp print results with page-to-page consistency:

• Full-color printing across covers and interior spreads
• Spot colors or specialty finishes for brand accents
• Clean, smudge-proof inks with accurate color control

Printed with environmentally safe, fade-resistant inks for long-term use.

Add-ons

Customize your catalog with extra features that enhance usability:

• UV or soft-touch coating for a refined cover feel
• Die-cut windows or embossed logos
• Perforated pages, coupons, or response cards
• Gloss or matte lamination for protection and finish

Types of Saddle Stitch Catalogs

Our catalogs are trusted across industries for various needs:

• Retail Product Lineups
• Service Menus or Pricing Books
• Educational Program Guides
• Trade Show or Expo Handouts
• Company Overviews and Portfolios

3Ps of Saddle Stitch Catalog Approach

• Presentation
  The flat spine and clean folds give a sharp, organized appearance that helps your brand stand out and feel credible.
• Preservation
  Strong staples and tight folds ensure your content stays intact—even after multiple reads or frequent handling.
• Protection
  Optional coatings and sturdy paper weights help protect against wear, spills, or printing fade over time.

Go Premium with Binding and Finish Options

Upgrade your saddle stitch catalog for a high-end feel:

• Foil stamping or spot UV on titles
• Embossed branding for a tactile look
• Gate folds or custom inserts for special features

Why Choose Custom Boxes Lab?

We produce saddle stitch catalogs that look sharp, feel professional, and support every sales or marketing goal.

• Free layout assistance and file prep
• No order minimums—print what you need
• Fast turnaround with bulk order savings
• Multiple paper types and finishing styles
• Nationwide shipping with full tracking
• Expert support throughout the process

Get a Quote Today

Want a clean, lightweight catalog that still packs a visual punch?To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

Box Style	Custom Saddle Stitch Catalog
Dimension (L + W + H)	All Custom Sizes & Shapes
Quantities	Low Minimum Order Required
Stock	10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing	No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing	Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options	Die Cutting, Gluing, Scoring, Perforation
Additional Options	Eco-Friendly, Recycled Boxes, Biodegradable
Proof	Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround	4 - 6 Business Days, RUSH
Shipping	FREE

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.