Custom Die Cut Door Hanger

Precision Cut, Purpose Built

Our die cut door hangers are designed to captivate your audience instantly:

• Real estate marketing & property flyers
• Restaurant menus & delivery promos
• Hotel privacy or cleaning notices
• Event invites & local promotions
• Political or non-profit outreach

Materials That Hold Up & Stand Out

We use premium-quality stocks to ensure your door hangers stay crisp, vibrant, and weather-resistant:

• 14pt–18pt Cardstock – Thick and sturdy with excellent ink absorption
• UV-coated gloss – For high-shine visuals and water resistance
• Matte finish – Elegant and soft-touch for a more refined look
• Recycled kraft options – Sustainable and eco-friendly appeal

Custom Shapes & Punch-Out Styles

Go beyond the standard rectangle—our die cutting allows complete creative freedom:

• Rounded corners or scalloped edges
• Door knob hole with slit or full-circle die cut
• Tear-off coupons, QR tabs, or reply cards
• Shaped designs (house, bottle, tag, etc.) for niche targeting

Full-Color, Brand-Forward Printing

Every door hanger is a branding opportunity—make yours count with bold print quality:

• CMYK and PMS color matching
• Edge-to-edge (bleed) printing
• Spot UV or foil stamping accents
• Front and back printing options for max messaging

Add-Ons That Drive Engagement

Small upgrades turn simple hangers into conversion tools:

• Scratch-off deals or coupon codes
• QR codes for menus, landing pages, or videos
• Personalized variable data printing (names, addresses)
• Writable sections for appointment times or notes

Our 3-Promise Print Approach

• Presence – Capture immediate attention in the most direct way possible
• Persuasion – Deliver compelling content with tactile, visual appeal
• Performance – Door hangers designed to drive calls, visits, or conversions

Why Print with Custom Boxes Lab?

We’re more than just boxes—we help brands communicate at every level of touch:

• Custom die cutting with no extra setup cost
• Bulk pricing with low MOQs
• Free templates and design help
• Lightning-fast production & shipping
• Eco-conscious and durable print materials

Ready to Open More Doors?

Turn foot traffic into actual traffic. Let Custom Boxes Lab craft your die cut door hangers with precision, style, and strategy.

To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.