Custom Door Hanger Flyer

More Than Just a Flyer — It’s a Tactile, Targeted Sales Tool

From neighborhoods to hotel rooms, these printed pieces do the talking while you grow your reach.

Printed Materials That Look Sharp & Stay Put

We print on premium-quality stocks that hold their shape and get noticed.

• 14pt or 16pt premium cardstock
• Glossy, matte, soft-touch, or uncoated finishes
• Weather-resistant UV coating for outdoor campaigns
• Tear-resistant and smear-proof options available

Design Options That Fit Your Brand & Message

Your flyer should match your vibe — whether bold, minimal, or luxury.

• Full-color, double-sided printing
• Round or square top cutouts
• Perforated tear-off coupons or business card slips
• Custom shapes, sizes & vertical or horizontal layouts

Sized to Slide Into Action — Not the Trash

We build every hanger to feel substantial, not flimsy.

• Standard sizes: 3.5×8.5″, 4.25×11″, 5.25×8.5″
• Large-format for maximum impact, or mini for volume drops
• Custom die-cuts available for brand-specific looks
• Pre-cut door slots — no folding or extra assembly

Add-Ons That Boost Interaction & ROI

Turn a simple flyer into a branded lead magnet.

• QR codes linking to your website, menus, or booking pages
• Trackable coupon codes or campaign URLs
• Variable data for targeted names, neighborhoods, or services
• Scratch-off promos, appointment reminders, or checklists

The 3Ps Approach

Presentation

Crisp graphics, bold branding, and pro-level finishes mean your message gets seen — and remembered.

Preservation

Our heavy-duty stocks withstand weather, door slams, and curious hands — without curling or creasing.

Protection

From design to print to delivery, we make sure your flyers land safely, cleanly, and looking their best.

Why 5,000+ Local Brands Trust Custom Boxes Lab

Because we print door hangers that actually open doors.

• Low MOQs — perfect for campaigns, trials, or test neighborhoods
• Free design support and layout guidance
• Fast U.S. production & delivery
• Eco-friendly inks and FSC®-certified paper stocks
• A creative team that understands local marketing and foot traffic ROI

Let’s Print Flyers That Deliver Results — One Door at a Time

Whether you’re canvassing, campaigning, or just getting the word out — we’ll help you create custom door hanger flyers that people see, keep, and act on. To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.