Custom Five Panel Hanger Boxes

Designed to Secure and Showcase

Built with a secure tuck end structure and a die-cut hanging tab, our five panel hanger boxes ensure your product is both well-protected and prominently displayed. These boxes keep items neatly aligned while drawing attention on crowded retail shelves.

Materials

We use materials that deliver both durability and premium shelf presence:

• SBS paperboard – clean cuts and excellent print quality
• Corrugated cardboard – added sturdiness for heavier items
• Kraft paperboard – eco-friendly and natural-looking
• Coated stock – smooth surface for luxury finishes

Sizes

Choose box dimensions based on product size, shape, and hanging space:

• Small narrow boxes for cables, pens, or tubes
• Medium boxes for skincare, electronics, or grooming kits
• Custom sizes to precisely fit your unique product

Prints

Create eye-catching packaging that promotes your brand and product:

• Full-color CMYK offset or digital printing
• Logo placement on front, sides, and header tab
• Matte, gloss, or UV coating for protection and finish
• Inside printing for added branding or product info

Add-ons

Enhance visibility and protection with smart customization options:

• Clear PVC windows to showcase product inside
• Embossed logos or metallic foil elements
• Spot UV highlights on key graphics
• Die-cut insert trays for delicate items

Types of Boxes

Select the right five panel hanger box style to suit your product’s retail placement:

• Straight tuck with hanger tab
• Reverse tuck with euro slot punch
• Auto-lock bottom for extra support
• Windowed hanger boxes for product viewability

3Ps Approach

Every five panel hanger box is designed using our Presentation, Preservation, and Protection philosophy to deliver performance and brand impact.

Presentation

These boxes are crafted to stand out on hooks, with smart panel layouts, custom graphics, and engaging finishes that reflect your brand identity.

Preservation

The structure keeps your product firmly positioned inside the box, preventing slippage, scratches, or misalignment during handling.

Protection

With secure closures and optional inserts, each box shields your product during transit and while on display in retail settings.

Upgrade to Premium Packaging

Take your hanger box to the next level with high-end packaging options:

• Foil-stamped logos and product details
• Debossed or embossed branding
• Soft-touch matte finishes for premium feel
• Textured coatings or holographic elements

Why Choose Us?

We specialize in crafting five panel hanger boxes that combine branding, security, and retail functionality. Whether you’re launching a new item or refreshing your packaging line, we offer:

• Expert design consultation and dieline support
• Fast production with low minimum order options
• Eco-conscious material alternatives
• High-resolution print quality and finishing
• Responsive customer service and quality control

Get A Quote

Need packaging that hangs, protects, and sells?To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.