Custom Double Wall Tray

Designed For Strength & Style

We craft double wall trays that hold shape under pressure, offer stackability, and allow full customization for branding or practical use.

Material Options

Choose from sturdy materials that keep products safe and trays in form:

• Corrugated board – Maximum strength for heavy items
• Rigid chipboard – Premium look with solid structure
• Kraft paperboard – Eco-friendly and durable
• Recycled stock – Sustainable with great performance

Custom Sizes & Structures

Tailored to fit your exact product dimensions:

• Flat-bottom or foldable tray styles
• Reinforced corners and double-thick side panels
• Add inserts or dividers as needed

Clear, High-Quality Printing

We use digital and offset printing to deliver clean designs, brand logos, or full-color graphics across your tray’s interior and exterior.

Functional Add-ons

Boost functionality and appearance with:

• Gloss or matte lamination
• Die-cut handles or tabs
• Window cutouts
• Spot UV or foil details
• Custom inserts for product fit

Types of Double Wall Trays

Made for various industries and applications:

• Retail and electronics packaging
• Bakery or food service trays
• Gift and subscription boxes
• Fragile product shipping trays
• Display trays for cosmetics or accessories

Crafted Around The 3Ps

Each tray is made to perform:

• Presentation – Clean lines, strong structure, and great branding
• Preservation – Keeps items secure and organized
• Protection – Withstands stacking, transit, and handling

Finishing Options

Customize your trays with premium touches:

• Soft-touch or gloss finish
• Foil stamping
• Embossing or debossing
• Full-color inside and outside printing
• Rounded or sealed edges

Why Choose Us?

We design double-wall trays that combine visual appeal with real-world strength. With us, you get:

• Fully customized structural designs
• Free mockups and design help
• Low MOQs and bulk discounts
• Fast turnaround and shipping
• Eco-friendly and recyclable options
• Consistent build and printing quality

Get A Quote

Want a double wall tray that looks sharp and holds strong?
To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

Box Style	Custom Double Wall Tray
Dimension (L + W + H)	All Custom Sizes & Shapes
Quantities	Low Minimum Order Required
Stock	10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing	No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing	Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options	Die Cutting, Gluing, Scoring, Perforation
Additional Options	Eco-Friendly, Recycled Boxes, Biodegradable
Proof	Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround	4 - 6 Business Days, RUSH
Shipping	FREE

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.