Custom Four Corner Tray

Designed for Fast Setup and Rigid Structure

These trays are glued at four points and shipped flat, then pop open instantly for use—perfect for fast-paced production lines or retail environments.

Materials

We use durable materials to suit your product weight and stacking needs:

• Corrugated Cardboard – Strong and perfect for shipping or display
• SBS (Solid Bleached Sulfate) – Smooth surface ideal for printing
• Kraft Board – Eco-friendly with natural texture
• Recycled Paperboard – Great for lightweight or sustainable packaging

Sizes

Custom-built to match your product dimensions:

• Small trays for cosmetics or tools
• Medium trays for folded garments or snacks
• Large trays for electronics, baked goods, or bulk retail items

Printing

Custom print your four corner tray inside and out:

• Full-color graphics, product names, or branding
• Matte, gloss, or soft-touch finish
• High-resolution, smudge-proof inks

Add-ons

Enhance the tray’s usability and appearance:

• Clear PET lids or covers
• Die-cut windows for product visibility
• Insert dividers or compartments
• Spot UV or foil stamping for logos

Types of Four Corner Trays

Popular across retail, e-commerce, and food sectors:

• Bakery or Cake Base Trays
• Retail Shelf Display Trays
• Electronics Packaging Trays
• Clothing or Accessory Holders
• Flat Product Storage Boxes

3Ps of Structural Tray Design

• Presentation
  A clean, printed tray gives your products a neat and professional look on shelves or counters.
• Preservation
  Rigid sides and bottom protect products from edge damage, crushing, or collapse.
• Protection
  Glued corners and reinforced walls add strength for transport, stacking, and daily handling.

Go Premium with Packaging Extras

Make your four corner tray work harder:

• Embossed logos or interior printing
• Laminated coatings for moisture resistance
• Die-cut handles or tear-away sections

Why Choose Custom Boxes Lab?

We design four-corner trays that combine structure with speed, ideal for retail and logistics workflows.

• Free structural consulting and design help
• Quick turnaround with flat-packed shipping
• Eco-conscious material options
• No minimum order requirements
• Volume pricing for bulk manufacturing

Get a Quote Today

Want trays that pack flat, pop open, and display perfectly?To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

Box Style	Custom Four Corner Tray
Dimension (L + W + H)	All Custom Sizes & Shapes
Quantities	Low Minimum Order Required
Stock	10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing	No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing	Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options	Die Cutting, Gluing, Scoring, Perforation
Additional Options	Eco-Friendly, Recycled Boxes, Biodegradable
Proof	Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround	4 - 6 Business Days, RUSH
Shipping	FREE

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.