Custom Styrofoam Packaging

Need packaging that delivers ultimate protection for fragile or temperature-sensitive products? Whether you’re shipping electronics, perishables, or medical supplies, custom Styrofoam packaging offers lightweight strength with excellent insulation. At Custom Boxes Lab, we design custom Styrofoam inserts and packaging that fit your product like a glove. So buy custom Styrofoam packaging from Custom Boxes Lab. Because your products deserve more than just a box—they deserve precision protection.

Availability: In Stock

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Lightweight, Tough, and Tailored to Fit

Styrofoam isn’t just padding—it’s an engineering solution. With our custom packaging, you can protect your products without adding weight or bulk, making shipping safer and more cost-efficient.

Materials

We offer different grades of foam to suit your packaging needs:

EPS (Expanded Polystyrene) – Ideal for thermal insulation and shock absorption
EPE (Expanded Polyethylene) – Soft and flexible for delicate products
PU Foam – Best for intricate protection and cushioning
Eco-alternatives – Available upon request for more sustainable options

Sizes

Made to fit your product, every time:

Custom-cut inserts for electronics, glassware, or tools
Molded forms for medical kits or temperature-sensitive items
Bulkier packaging for large appliances or machinery
Compact designs for small, fragile items like vials or sensors

Printing

Even foam packaging can reflect your brand:

Branding on outer cartons that house Styrofoam inserts
Custom tags, sleeves, or stickers for added brand touch
QR codes on boxes for tracking or product info

Add-ons

Make your packaging complete with practical upgrades:

Outer corrugated boxes with foam lining
Temperature-controlled Styrofoam boxes for perishables
Custom dividers, lids, or layered protection
Seals, handles, or wrap-around packaging options

The 3Ps Approach

Presentation

We make sure even technical packaging like Styrofoam looks clean, functional, and professional—matching the quality of what’s inside.

Preservation

Our Styrofoam protects contents from vibration, temperature swings, and impact, preserving product integrity from warehouse to destination.

Protection

Styrofoam’s shock-absorbing and thermal properties make it the go-to choice for packaging that must arrive intact, no matter the conditions.

Why Choose Custom Boxes Lab?

Businesses in healthcare, electronics, food, and industrial sectors trust us for protective packaging that meets industry standards:

Custom molds designed from scratch
Quick prototyping and design consultation
Bulk orders and low MOQs available
Eco-friendly alternatives and recycling advice
U.S.-wide delivery with fast turnaround times

Get a Quote Today

Keep your fragile and valuable products safe the smart way. Call 0000 or email us to start your custom Styrofoam packaging project with Custom Boxes Lab.

Box dimensions correspond to the interior dimensions and are listed as: Length (L) x Width (W) x Depth (D)

‍Length (L) is measured left to right
Width (W) is measured front to back‍
Width (W) is measured front to back‍

How To Measure

Measure the Cufflinks:

Length: Measure the length of the cufflinks when placed side by side.
Width: Measure the width of the cufflinks at their widest point.
Height: If the cufflinks are in a case or holder, measure the height including any padding or packaging.

Add Extra Space:

Add about 1-2 inches to each dimension to ensure a comfortable fit and avoid crumpling.

Determine Box Dimensions:

Length: Should be the length of the cufflinks plus extra space.
Width: Should be the width of the cufflinks plus extra space.
Height: Should accommodate the height of the cufflinks plus any padding or extra space.

Example:

For cufflinks that measure 2 inches in length, 1 inch in width, and 0.5 inches in height when in their holder, the box dimensions might be approximately 3 inches in length, 2 inches in width, and 1.5 inches in height.

Delivering Premium Packaging. Materials Tailored for Your Brand and Product.

Cardboard

Giving cardboard material option to give versatility and durability to your box, widely used in many industries.

Kraft

Offering eco-friendly kraft material for your product with the least environmental impact and minimizing waste.

Rigid

Offering you premium rigid boxes, perfect for luxury packaging and high-end presentation.

Corrugated

Custom Boxes Lab specializes in strong, reliable corrugated boxes ideal for shipping and storage.

Testimonials

Thomas JT

United States

“I ordered Custom Perfume Boxes Wholesale for my brand from CBL. I love the way they communicate with me throughout the preparation process. They prepared these boxes for me using cardboard material with glossy effects with which they look pretty attractive. I got what I was looking for! I recommend CBL as the best packaging box manufacturer. ”

Will Rogers

United States

“I had a fantastic experience with Custom Boxes Lab while ordering custom chocolate boxes with intricate die-cut designs in sturdy cardboard. The team not only met but exceeded my expectations with their attention to detail and commitment to quality. I highly recommend Custom Boxes Lab for anyone looking to elevate their product presentation with innovative packaging solutions.”

Kevin Cordova

United States

“I reached out to Custom Boxes Lab with a specific request for bulk cosmetic boxes made from kraft material. From our initial chat to the final delivery, their team listened to my requirements and executed them flawlessly. I’m genuinely impressed by their dedication to precision and quality and making sure that each box was designed exactly as I asked for. Custom Boxes Lab went above and beyond my expectations. ”

Cynthia Minnie

United States

“I couldn’t be happier with the service and quality from Custom Boxes Lab. They were incredibly responsive to my needs and made sure that every detail of my custom packaging was perfect. I highly recommend Custom Boxes Lab for anyone looking for top-notch packaging solutions.”