Double Wall Cardboard Box

Want Shipping Boxes That Don’t Buckle Under Pressure?
Double Wall Cardboard Boxes That Offer Maximum Strength, Secure Transit & Serious Brand Presence.When it comes to durability, double wall cardboard boxes are the heavy-lifters of packaging. Built with two layers of corrugated fluting sandwiched between three durable liners, these boxes are engineered to handle rough handling, heavy contents, and long-haul delivery — without crushing, tearing, or collapsing. At Custom Boxes Lab, we design custom double wall boxes that keep your products safe and your branding front and center.Because your products deserve protection that works as hard as you do.

Availability: In Stock

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    More Than Just a Box — It’s Armor for Your Products

    From warehouse to doorstep, your packaging should be tough, trusted, and totally on-brand.

    Built to Handle What Single-Wall Can’t

    We use high-performance corrugated materials engineered for heavy-duty use.

    • Twin-flute construction (B+C or B+E flutes) for double the strength
    • Supports weights up to 80–120 lbs (depending on size & load)
    • Crush-resistant corners and sides
    • Moisture-resistant liners available for cold chain or outdoor storage

    Custom Sizes & Styles to Fit Your Product Perfectly

    We don’t believe in one-size-fits-all packaging — especially for high-value goods.

    • Standard RSC (Regular Slotted Carton) or custom die-cut designs
    • Available with lids, flaps, interlocking tabs, or handles
    • Interior custom inserts, foam, or partitions available
    • Pallet-ready sizing or oversize freight formats available

    Printing That Makes a Strong First Impression

    Your protection can still look polished — and powerful.

    • Single-color, multi-color, or full CMYK flexo/offset printing
    • Bold logo placement, handling icons, or branded messaging
    • Matte, gloss, or eco-kraft finish options
    • QR codes, barcodes, or product handling instructions printed directly on box

    Add-Ons That Maximize Safety, Storage & Style

    Built for impact — both visual and physical.

    • Double-ply tape strips for tamper-evidence
    • Custom inserts to cradle fragile or tech items
    • Perforated tear-off lids or access panels
    • Stacking strength ratings (32 ECT, 44 ECT, 51 ECT+ available)

    The 3Ps Approach

    Presentation

    Double wall boxes aren’t just strong — they’re your mobile brand billboard. Make them look sharp and professional in every shipment.

    Preservation

    Two layers of corrugation protect products from dents, drops, and pressure — keeping contents pristine even in harsh conditions.

    Protection

    Shock-absorbent, load-tested, and certified to ship industrial products, electronics, glassware, or bulk goods with confidence.

    Why 5,000+ Brands Trust Custom Boxes Lab for Tough Shipments

    Because we know how to build strength into every fold.

    • Low MOQs — ideal for startups or growing logistics
    • Custom sizing, layout help & free dieline setup
    • Fast U.S. production & nationwide delivery
    • Eco-friendly options with recyclable materials
    • Packaging specialists who understand freight, storage & fulfillment

    Let’s Build Boxes That Mean Business

    Whether you’re shipping tech gear, home goods, heavy retail items, or industrial parts — we’ll help you create custom double wall cardboard boxes that go the distance. Call us at 0000 or email today to start your order with Custom Boxes Lab.

    Box dimensions correspond to the interior dimensions and are listed as: Length (L) x Width (W) x Depth (D)

    Box dimensions correspond to the interior dimensions and are listed as: Length (L) x Width (W) x Depth (D)

    • ‍Length (L) is measured left to right
    • Width (W) is measured front to back‍
    • Width (W) is measured front to back‍

    How To Measure

    Measure the Cufflinks:

    • Length: Measure the length of the cufflinks when placed side by side.
    • Width: Measure the width of the cufflinks at their widest point.
    • Height: If the cufflinks are in a case or holder, measure the height including any padding or packaging.

    Add Extra Space:

    Add about 1-2 inches to each dimension to ensure a comfortable fit and avoid crumpling.

    Determine Box Dimensions:

    • Length: Should be the length of the cufflinks plus extra space.
    • Width: Should be the width of the cufflinks plus extra space.
    • Height: Should accommodate the height of the cufflinks plus any padding or extra space.

    Example:

    For cufflinks that measure 2 inches in length, 1 inch in width, and 0.5 inches in height when in their holder, the box dimensions might be approximately 3 inches in length, 2 inches in width, and 1.5 inches in height.

    Delivering Premium Packaging. Materials Tailored for Your Brand and Product.

    Cardboard Box

    Cardboard

    Giving cardboard material option to give versatility and durability to your box, widely used in many industries.

    Kraft Paper

    Kraft

    Offering eco-friendly kraft material for your product with the least environmental impact and minimizing waste.

    Rigid Paper

    Rigid

    Offering you premium rigid boxes, perfect for luxury packaging and high-end presentation.

    Corrugated Box

    Corrugated

    Custom Boxes Lab specializes in strong, reliable corrugated boxes ideal for shipping and storage.

    Testimonials

    Thomas JT

    United States

    “I ordered Custom Perfume Boxes Wholesale for my brand from CBL. I love the way they communicate with me throughout the preparation process. They prepared these boxes for me using cardboard material with glossy effects with which they look pretty attractive. I got what I was looking for! I recommend CBL as the best packaging box manufacturer. ”

    Will Rogers

    United States

    “I had a fantastic experience with Custom Boxes Lab while ordering custom chocolate boxes with intricate die-cut designs in sturdy cardboard. The team not only met but exceeded my expectations with their attention to detail and commitment to quality. I highly recommend Custom Boxes Lab for anyone looking to elevate their product presentation with innovative packaging solutions.”

    Kevin Cordova

    United States

    “I reached out to Custom Boxes Lab with a specific request for bulk cosmetic boxes made from kraft material. From our initial chat to the final delivery, their team listened to my requirements and executed them flawlessly. I’m genuinely impressed by their dedication to precision and quality and making sure that each box was designed exactly as I asked for. Custom Boxes Lab went above and beyond my expectations. ”

    Cynthia Minnie

    United States

    “I couldn’t be happier with the service and quality from Custom Boxes Lab. They were incredibly responsive to my needs and made sure that every detail of my custom packaging was perfect. I highly recommend Custom Boxes Lab for anyone looking for top-notch packaging solutions.”

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