Custom Printed Underwear Packaging

More Than Just Packaging—It’s a Brand Experience

From gift-ready sets to subscription briefs, the right packaging makes your apparel stand out with elegance and intent.

Materials That Blend Durability with Sophistication

We use high-grade materials that preserve form, feel premium, and elevate the unboxing.

• White SBS, natural kraft, or soft-touch rigid board
• Matte, gloss, or velvet lamination for a luxe feel
• Optional UV coating, foil stamping, or spot varnish
• Eco-friendly, recyclable, and clothing-safe inks

Custom Printing That Defines Your Aesthetic

From bold to minimal, we print your brand story in stunning detail.

• Full-color or mono-tone branding
• Inside & outside printing for a complete branded feel
• Add logos, sizing guides, fabric details, or brand messaging
• QR codes linking to care instructions or lookbooks

Box Styles That Fit Your Product Line Perfectly

Whether you’re selling individual items or curated multi-packs, we size and style to match.

• Tuck-top boxes for individual briefs
• Rigid gift boxes with magnetic closure for luxury lingerie
• Drawer-style or slide-out sleeve boxes for unisex sets
• Multi-compartment boxes for subscription sets or retail kits

Add-Ons That Make Your Packaging a Statement

Delight customers with small touches that feel intentional and elevated.

• Printed tissue wrap or custom belly bands
• Die-cut windows to preview color/fabric
• Thank-you cards, brand stories, or size guides
• Fabric-safe inner liners or dividers for presentation & protection

The 3Ps Approach

Presentation

Modern, polished, and fashion-forward—your underwear packaging will look right at home in any retail setting or doorstep delivery.

Preservation

Form-hugging inserts and sturdy builds protect soft fabric from wrinkles, creasing, or crushing during shipping.

Protection

Boxes built to resist dust, moisture, and handling wear—keeping your apparel as crisp and clean as the day it was folded.

Why 5,000+ Apparel & Intimate Brands Trust Custom Boxes Lab

Because we don’t just print—we build packaging that feels like fashion.

• Low MOQs perfect for seasonal drops or boutique launches
• Free layout setup and design consultation
• Fast U.S. production and direct-to-warehouse shipping
• Apparel-safe materials & eco-conscious options
• A team that gets the look and feel your brand deserves

Let’s Wrap Your Underwear in Packaging That Feels as Good as It Looks

From first layer to final impression, we help you create packaging that connects. To get cost-effective packaging boxes without compromising on quality, you can contact us at (639) 389-5882 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.