Custom Underwear Boxes With Logo

More Than Just a Box—It’s Brand Identity in Every Fold

From online unboxings to in-store displays, your underwear packaging does more than hold—it speaks your style, tone, and quality.

Materials That Reflect Comfort, Class & Care

We use premium-grade materials that look refined and keep fabrics protected.

• White SBS, kraft paperboard, or rigid chipboard
• Matte, gloss, or velvet-touch finishes
• Eco-conscious and fully recyclable options
• Soft-touch coatings for a luxury feel in hand

Custom Logo Printing That Pops

Your logo is your identity—make sure it’s front and center.

• Full-color or monochrome printing
• Foil stamping, spot UV, or debossing for premium appeal
• Exterior and interior logo placement
• QR codes to link to size charts, care guides, or your online store

Tailored Sizes & Styles for Your Product Line

Whether you’re packaging one pair or a full week’s set—we’ve got your fit.

• Tuck-end boxes for single items
• Rigid magnetic closure boxes for premium underwear sets
• Slide-out drawer boxes for gender-neutral packaging
• Die-cut inserts for multi-piece presentations or subscriptions

Add-Ons That Make Unboxing Unforgettable

Give your customers the full experience—with small touches that speak volumes.

• Custom tissue wrap, belly bands, or ribbon pulls
• Insert cards with brand story, styling tips, or care info
• Die-cut windows to showcase color or pattern
• Inside-lid logo printing or “thank you” messages

The 3Ps Approach

Presentation

Sleek, modern boxes that reflect your brand’s fashion-forward identity—on shelves, in mailers, or across Instagram.

Preservation

Structure and inserts that keep your garments folded, fresh, and wrinkle-free during shipping and storage.

Protection

Durable enough for transit, attractive enough for gifting—your underwear stays flawless, from warehouse to wardrobe.

Why 5,000+ Apparel Brands Trust Custom Boxes Lab

Because we understand how packaging shapes perception—and we make it work for you.

• Low MOQs for seasonal drops or niche collections
• Free design file setup and layout support
• Fast U.S. production and fulfillment-ready solutions
• Sustainable material options available
• A team that knows how to make fashion packaging feel like fashion

Let’s Wrap Your Underwear in Branding That Sells

From minimal basics to bold collections, we help you design packaging that fits your product—and your personality. To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.