Custom Pyjama Packaging Boxes

Packaging That Feels Like a Warm Welcome

Our pyjama packaging doesn’t just protect your product—it reflects your brand’s comfort, luxury, or eco-conscious appeal.

Materials

We use soft-finish and sturdy stocks that support your garments while staying true to your brand’s identity.

• Rigid board – Elegant, strong, and perfect for high-end presentation
• Kraft board – Earthy, recyclable, and ideal for organic collections
• Cardboard – Lightweight and affordable for casual or seasonal sets
• Laminated paperboard – Moisture-resistant with a smooth touch

Sizes

We design to fit every pyjama style and customer experience.

• Slim-fit boxes for single sets or kids’ pyjamas
• Magnetic boxes for luxury men’s and women’s sleepwear
• Pillow-style boxes for robes and soft accessories
• Drawer-style or flip-lid boxes for gift sets

Printing

Give your brand personality with custom visuals and finishes.

• CMYK or Pantone-matched colors
• Soft matte, velvet, or satin finishes
• Foil stamping, embossing, or debossing
• Inside-print options to add a surprise touch

Add-ons

Make every box a little more special with thoughtful details.

• Ribbon closures for gifting
• Tissue wrap and branded inserts
• Custom sleeves or belly bands
• QR codes linking to size guides or style lookbooks

The 3Ps Approach

Presentation

From pastel tones to sophisticated branding, your pyjama box creates that moment of comfort before bedtime even begins.

Preservation

Our packaging helps keep your garments neatly folded, clean, and free from wear—even during long shipping cycles.

Protection

Built strong enough to avoid crushing and crafted from garment-safe materials, your pyjamas arrive fresh and flawless.

Why Choose Custom Boxes Lab?

We’ve helped over 5,000 brands create boxes that feel personal, purposeful, and perfectly on-brand.

• Low minimums and bulk pricing options
• Free design support with mockups
• Eco-friendly options and non-toxic inks
• Fast delivery across the U.S.
• Experienced, responsive customer care

Get a Quote Today

Turn your sleepwear packaging into part of the comfort experience. To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.