Custom Laminates For Lotions Sachets

Formulated for Function & Feel

Our multi-layered laminates are engineered to preserve your lotions, resist leakage, and showcase your brand beautifully—whether on retail shelves or in spa kits.

Materials

We combine multiple layers of protective films to ensure shelf-stability and product integrity.

• PET/PE – Glossy, flexible, and ideal for squeeze performance
• PET/Alu/PE – Aluminum adds a strong barrier against light, air, and moisture
• Paper/PE – Eco-friendlier feel for brands looking to reduce plastic use
• BOPP-based laminates – For superior print clarity and seal strength

Thickness Options

Choose the structure based on your lotion type, shelf life, and squeeze needs.

• Light-duty laminates for short-term promotional sachets
• Mid-duty options for everyday use
• Heavy-duty, puncture-resistant laminates for oily or dense formulas

Printing & Finishes

Turn sachets into a tactile experience that elevates your skincare branding.

• CMYK or Pantone printing for accurate color representation
• Matte or gloss finish for brand personality
• Soft-touch coatings for a luxurious, velvet-like feel
• Metallic or holographic layers to stand out on display

Add-ons

Enhance performance and presentation with thoughtful options.

• Tear notches for easy opening
• Hang holes for retail displays
• Spouted sachets for reusability
• QR codes, batch codes, or instructions printed directly

The 3Ps Approach

Presentation

Your sachet is often the first impression—make it count with clean prints, tactile finishes, and bold branding.

Preservation

Our barrier laminates shield lotions from oxygen, moisture, and UV exposure, keeping formulas fresh and effective.

Protection

Leak-proof seals and durable materials mean no mess, even in handbags, shipping boxes, or spa kits.

Why Choose Custom Boxes Lab?

Trusted by over 5,000 brands, we deliver laminate solutions that make beauty products look as premium as they feel.

• Custom structures tailored to product needs
• Eco-conscious laminate options
• Fast production and delivery in the U.S.
• Expert guidance from structure to shelf
• Low MOQs and free samples on request

Get a Quote Today

Secure your lotions in packaging that speaks volumes. To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.