Custom Shaped Pouches

Compact. Convenient. Completely Custom.

Sachets are flat, sealed packets often used for samples or single-use items. Whether it’s shampoo, ketchup, face cream, or vitamin powder, our sachets are built to protect the product inside and promote your brand outside.

Materials

We use high-quality laminated films that combine flexibility with durability and strong barrier properties.

• PET/PE – Ideal for liquids and gels, offering moisture resistance
• Foil-based structures – Great for long shelf life and fragrance retention
• Paper + PE laminate – Eco-friendly and printable for dry items
• Recyclable films – Sustainable solutions for conscious brands

Sizes

Custom-sized to your product volume for efficient and professional packaging.

• Small: 1–5 ml for lotions, serums, and sauces
• Medium: 10–15 ml for powders, creams, or oils
• Large: Up to 30 ml for supplements, condiments, or wipes
• Custom die-cuts available for unique shapes and branding

Printing

We make sure your sachets are as appealing as they are functional.

• Full-color CMYK and Pantone options
• High-definition digital or flexo printing
• Matte, gloss, or soft-touch finishes
• Metallic accents or spot UV for upscale appeal

Add-ons

Enhance user experience and brand recall with functional upgrades.

• Easy-tear notches for effortless opening
• Heat-sealed edges to prevent leaks
• Batch code and expiry printing
• QR codes or printed usage instructions

The 3Ps Approach

Presentation

Flat and stylish, sachets serve as mini billboards for your brand. With vibrant printing and custom shapes, they grab attention at first glance.

Preservation

Advanced laminates and seal integrity ensure your product stays fresh, potent, and leak-proof—essential for beauty, health, and food items.

Protection

Tear-resistant and sealed tight, sachet packets protect contents from air, moisture, light, and contamination, even in extreme conditions.

Why Choose Custom Boxes Lab?

Thousands of growing brands rely on us for sachets that perform beautifully and package efficiently.

• FDA-approved, food- and cosmetic-safe materials
• Low MOQs for startup and sample runs
• Expert layout and printing guidance
• Fast lead times and U.S.-wide shipping
• Friendly, professional support

Get a Quote Today

Make every sample count with sachet packets that speak for your brand. To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.