spouted pouches

Built for Pourability and Product Protection

Spouted pouches are ideal for liquid and semi-liquid products that need secure sealing and easy dispensing. We engineer every pouch to combine strength, convenience, and shelf appeal.

Material Options

Our multi-layer laminates are designed to protect both product and user:

• PET/Aluminum/PE – Superior barrier for perishable or sensitive products
• PET/Met PET/PE – Glossy finish with excellent oxygen and moisture resistance
• BOPA/PE – High puncture resistance for heavier or thicker contents
• Recyclable Laminates – Sustainable pouches with high-performance sealing

Spout Styles & Sizes

We offer various spout types and placements to match your product’s purpose:

• Center or corner-mounted spouts
• Screw caps or flip-top closures
• Tamper-evident and child-resistant options
• Spout sizes ranging from 8mm to 22mm

Pouch Sizes & Structures

From trial packs to large refill pouches, we customize to your product volume:

• 50ml–500ml for beverages, baby food, or single-use items
• 500ml–2L for household liquids, detergents, or refills
• Stand-up or flat-bottom pouch styles available

Printing & Branding Options

Make your spouted pouch not just functional, but eye-catching with:

• Full-color CMYK or Pantone printing
• Gloss, matte, or dual-texture lamination
• Metallic, kraft, or transparent window effects
• Foil stamping or spot UV for premium branding

Add-on Features

Enhance usability and visual appeal with options like:

• Hang holes for shelf display
• Tear notches for easy opening
• Clear windows to show contents
• QR codes for how-to or refill instructions

Ideal Uses for Spouted Pouches

Our spouted pouches are suitable for a wide range of markets:

• Food & Beverage: juices, soups, smoothies, sauces
• Baby Products: purees, baby juices, nutritional blends
• Personal Care: shampoos, lotions, body wash
• Household & Industrial: cleaners, detergents, oils

The 3Ps of Spouted Pouches

Protection

Multi-layer films protect contents from light, air, and moisture — preserving quality and flavor.

Portability

Lightweight, flexible design makes them easy to carry, store, and ship.

Presentation

Bold prints, unique shapes, and premium finishes give your brand a modern edge.

Premium Features Available

Boost your packaging appeal with:

• Transparent or holographic films
• Spouts with safety seals
• Embossed or debossed logos
• Eco-friendly film options

Why Choose Custom Boxes Lab?

We partner with startups, established brands, and co-packers to design spouted pouches that perform flawlessly in every category.

• Low MOQs for test runs
• FDA-approved food-safe materials
• Custom prototypes and design help
• Fast lead times and bulk pricing
• Recyclable and sustainable film options

Start Your Custom Spouted Pouch Project Today

Ready to pack smarter? To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.