Custom Hexagon Boxes

Designed for Style and Structural Integrity

With six equal panels, hexagon boxes bring a high-end look and feel. They also offer great stability and customization options for upscale packaging.

Materials

We use sturdy, print-friendly stocks to match your product weight and look:

• Rigid Boxboard – Durable and perfect for premium unboxing
• SBS (Solid Bleached Sulfate) – Smooth surface ideal for full-color printing
• Kraft Paperboard – Eco-conscious with a natural texture
• Corrugated Cardboard – Reinforced for heavier or bulkier items

Sizes

Custom-built to fit your product dimensions and packaging goals:

• Small for jewelry, soaps, or party favors
• Medium for skincare, candles, or gift sets
• Large for clothing accessories or food items

Printing

Full-panel printing lets your design flow across six sides:

• Brand logos, illustrations, and messaging
• High-resolution images and product details
• Gloss, matte, or soft-touch finishes

We print with eco-safe, fade-resistant inks to ensure consistent branding and visual appeal.

Add-ons

Customize your hexagon boxes with finishing touches and inserts:

• Foil stamping, embossing, or debossing
• Magnetic or ribbon closures
• Custom-fit inserts or dividers
• Window cut-outs or acetate panels

Types of Hexagon Boxes

Popular across industries looking to impress and engage:

• Luxury Gift Packaging
• Candle and Skincare Boxes
• Confectionery and Gourmet Food Containers
• Holiday and Event Packaging
• Promotional or Subscription Boxes

3Ps of Specialty Box Design

• Presentation
  The unique shape immediately draws attention and creates a premium, high-end perception for your product.
• Preservation
  Sturdy walls and secure lids keep your items protected from dust, impact, and external elements.
• Protection
  Optional inserts or reinforcements ensure delicate products stay safe and secure during storage and transport.

Go Premium with Structural and Visual Upgrades

Make your hexagon boxes even more captivating:

• Spot UV to highlight logo or details
• Textured coatings for a tactile experience
• Two-piece or collapsible hexagon formats

Why Choose Custom Boxes Lab?

We specialize in hexagon boxes that combine creative structure with reliable function—perfect for packaging that demands attention.

• Free structural consultation and dieline support
• Fast production with low minimums
• Eco-friendly materials and finishes
• Wholesale pricing for bulk orders
• Trusted by boutique, retail, and event brands

Get a Quote Today

Want to shape a packaging experience your customers will remember?To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.